2058results about How to "Improve polishing efficiency" patented technology

The present invention discloses a CMP pad dresser which has a plurality of uniformly spaced abrasive particles protruding therefrom. The abrasive particles are super hard materials, and are typically diamond, polycrystalline diamond (PCD), cubic boron nitride (cBN), or polycrystalline cubic boron nitride(PcBN). The abrasive particles are brazed to a substrate which may be then coated with an additional anti-corrosive layer. The anti-corrosive layer is usually a diamond or diamond-like carbon which is coated over the surface of the disk to prevent erosion of the brazing alloy by the chemical slurry used in conjunction with the CMP pad. This immunity to chemical attack allows the CMP pad dresser to dress the pad while it is polishing a workpiece. In addition to even spacing on the substrate, the abrasive particles extend for a uniform distance away from the substrate, allowing for even grooming or dressing of a CMP pad both in vertical and horizontal directions. A method of producing such a CMP pad dresser is also disclosed.

The invention discloses an oily diamond grinding liquid and a preparation method thereof, and belongs to the technical field of surface superfine grinding. The grinding liquid comprises the following components by weight percent: 0.001%-10% of diamond micro powder, 0.001%-20% of surface active agent, 0-20% of dispersant, 0-10% of pH value regulator, 0-10% of wetting agent and oil in balancing amount. The oily diamond grinding liquid is mainly applied to surface grinding and polishing of silicon carbide wafers, LED sapphire substrate slices, ceramic, optical fiber, dies, semi-conductor compound wafers and the like. By the use of the oily diamond grinding liquid provided by the invention, the polishing efficiency can be greatly improved; the dispersing performance is good; a uniform and stable state can be kept for a long time; the degree of finish of products polished with the oily diamond grinding liquid is high; the polishing effect is good; no ingredient harmful to human body is contained; the cleaning is easy; and the environmental protection is facilitated.

The invention provides aqueous diamond polishing liquid, process for preparation and purpose. The main components are diadust, dispersion stabilizer, suspending agent, pH modifying agent, antiseptic agent, organic solvent and deionized water. The preparing technique of the invention is that organic solvent, diadust, prior prepared suspending agent, deionized water and dispersion stabilizer are mixed, then the mixture is stirred or supersonically dispersed uniformly, finally pH modifying agent and antiseptic agent are added, and the preparation is accomplished after shaking up. The lapping liquid can be widely used in grinding and polishing in various departments and areas of optical instruments, glasses, ceramics, rigid alloy, diamonds, artificial lens, optical fiber, LED display, integrated circuit, semiconductor, hard disk and the like. The lapping liquid can be kept in uniform and stable state, generates no precipitation, delamination or invalidation.

The invention relates to a thermochemistry mechanical polishing method of a sapphire substrate material; a polishing disk is heated in the polishing process; the temperature of the polishing disk is 30 DEG C-100 DEG C; a polishing solution adopted in the polishing method comprises a compound abrasive material, a pH compound conditioning agent, a surface active agent, a dispersing agent and deionized water, wherein the compound abrasive material is formed by mixing particles of a hard abrasive material and a soft abrasive material; the pH compound conditioning agent comprises organic strong base and organic weak base; and the pH value of the polishing solution is 8-13. The thermochemistry mechanical polishing method has the advantages: in the polishing process, the cast ion polishing disk is heated to promote a reaction rate between the polishing solution and the sapphire substrate material, thereby improving the polishing efficiency; problems such as surface scratch, subsurface cracks and the like can be avoided by using the compound abrasive material in the polishing solution so as to obtain surface characteristics of high quality and high evenness; meanwhile, the polishing efficiency is considered; and the polishing solution also has the advantages that the stability is high, equipment is not corroded, washing is easy and the like.

The invention relates to an automatic sanding and polishing device for an industrial robot, wherein the industrial robot is served as the core of the device; the device comprises the industrial robot, an automatic shifting fixture, a polishing machine, and a force control program; and the device can be used for sanding and polishing the parts having complex exteriors, and is especially suitable for processing faucet, ironware, blade, and the like. A method for automatically sanding and polishing by using the device comprises the following steps: the automatic shifting fixture arranged on the tail end of the industrial robot is used for holding the parts; adjusting the position and posture of the industrial robot according to different areas for sanding or polishing of the parts; contacting the areas for sanding or polishing with a sanding belt of the polishing machine and keeping a certain contact force; controlling the size of the contact force by a force control mechanism; after finishing programming the whole surface of parts, using the industrial robot to perform the reprogramming operation; and sanding or polishing the parts having same exteriors in batch.

An ultrasonic control shear thickening and polishing method comprises the following steps of 1 adding a non-Newtonian fluid polishing solution mixed with abrasive particles and having the shear thickening effect into a polishing pond and fixing a workpiece on a clamp, wherein the clamp is located above the polishing pond; 2 starting a polishing solution circulating system to enable the non-Newtonian fluid polishing solution to be circularly pumped out of the bottom of the polishing solution and fed into the upper portion of the polishing pond; 3 starting an ultrasonic wave generating device, and meanwhile setting the vibration frequency and vibration amplitude to enable the non-Newtonian fluid polishing solution in the polishing pond to rapidly vibrate and produce a strong shear thickening phenomenon; 4 adjusting the clamp to enable the workpiece to perform relative motion, wherein the abrasive particles having the polishing effect produce the micro-cutting effect or chemical mechanical effect on the workpiece to remove materials on the workpiece surface, and accordingly the workpiece surface polishing is achieved. The invention further provides an ultrasonic control shear thickening and polishing device. The ultrasonic control shear thickening and polishing method and device is high in polishing efficiency and low in cost.

The invention provides a sealed type dust removal polishing machine, and belongs to the technical field of polishing machines and environment-friendly facilities. The sealed type dust removal polishing machine comprises a rotary polishing table, a set of cover die drive mechanism and a polishing machine body, wherein the upper portion of the cover die drive mechanism is provided with cover dies. The sealed type dust removal polishing machine is characterized in that a noise reduction dust removal room is further included, the noise reduction dust removal room is composed of a polishing dust collection chamber and a waxing work chamber, the polishing dust collection chamber is connected with one end of a dust discharge pipe in a matched mode, the other end of the dust discharge pipe is connected with a dust removal device, the waxing work chamber is arranged in the center of the polishing dust collection chamber in a spaced mode, the wall of the waxing work chamber is provided with a waxing window, an automatic waxing mechanism is arranged at the bottom of the waxing work chamber, the cover dies and the polishing machine body are located in the polishing dust collection chamber, the noise reduction dust removal room further comprises an operation room, the polishing dust collection chamber is provided with a cover die outlet and a cover die inlet, and the outer wall of the polishing dust collection chamber is provided with an inlet opening and closing mechanism. The sealed type dust removal polishing machine can meet the requirement of continuous polishing, is high in polishing efficiency, lowers noise, prevents dust from spreading and lightens labor intensity.

The invention discloses a capsule processing device. The capsule processing device comprises a feeding mechanism, a dust removal mechanism and a polishing split charging mechanism, wherein the feeding mechanism comprises a machine body, a supporting rod, a feeding box, a mesh screen, a discharging plate and a discharging disc, the dust removal mechanism is connected with the feeding box through a first air pipe, a medium-efficiency filter is installed in the dust removal mechanism, a dust removal fan is installed on the medium-efficiency filter, the discharging disc is provided with a sealing cover, a plurality of ultraviolet lamp tubes are installed in the sealing cover, the polishing split charging mechanism comprises a shell, a screen barrel, a control chamber, a separating device, a loading bottle, a slide plate, a fixed seat, a hydraulic system and a supporting frame. By adopting the capsule processing device, capsules can be directly bottled in a split charging manner after being polished, the counting accuracy is high, the production efficiency of the capsules is greatly improved, dust on the surfaces of the capsules can be cleaned, and the quality of the capsules can be improved.

The invention relates to a method for preparing a ceria/monox compounded abrasive, and application of the compounded abrasive. The method uses monodisperse spherical monox as a kernel of a coating type compounded abrasive, hexamethylenetetramine (HMT) as a precipitator and cerium salt as a raw material, and adopts an even precipitation method process to synthesize the ceria/monox compounded abrasive. Through the optimization of process parameters, such as the use amount ratio of monox master particles to the cerium salt, the molar ratio of the HMT to the cerium salt, and reaction and calcination temperature, the method controls the covering amount, the shape and the distribution state of ceria particles on the surface of the monox, thereby preparing the ceria/monox compounded abrasive of which the nanometer-level ceria particles evenly cover on the surface of the monox and which has good monodispersity; the method does not need complex equipment; and the needed chemical materials have less varieties, cheap prices and good experiment repeatability. The ceria/monox compounded abrasive is prepared into polishing slurry for chemical mechanical polishing of a gallium arsenide chip so as to obtain the polishing surface with the roughness in sub-nanometer magnitude and further improve polishing speed, reduce polishing pass and improve efficiency.

The invention discloses electrolytic polishing solution for titanium and titanium alloys and an electrolytic polishing process, wherein the polishing solution is prepared by perchloric acid with volume fraction of 8-15% and acetic acid with volume fraction of 85-92%. The polishing solution is convenient in material selection, easy in preparation and storage, simple in polishing process equipment, easy in operation, smooth in surface, free of obvious scratches and oxide films and high in EBSD (Electron Back-Scattered Diffraction) pattern recognition rate, and has the effects of greatly reducing the superficial stress of the samples and greatly improving the detection precision.

The present invention provides an integrated building artificial stone processing equipment with a reciprocating grinding function, which includes a base, a height adjustment device is fixedly connected to both ends of the base, and a support plate is fixedly connected to the top ends of the two height adjustment devices. The support plate is provided with a moving groove with the opening facing downwards, and the first moving block, the second moving block and the third moving block are arranged in the moving groove from left to right, and the first moving block, the second moving block and the The third moving block is provided with threaded through holes, and the three threaded through holes are jointly threaded with horizontal threaded rods, and the two ends of the horizontal threaded rods are erected at the two ends of the support plate. The invention has the following beneficial effects: it realizes the integrated treatment of grinding, polishing and cleaning, effectively improves the processing efficiency of stone materials, has a high degree of integration, effectively reduces labor input, keeps the operator away from the processing site, and reduces The incidence of occupational diseases among workers has been reduced.

The invention provides a water-based diamond polishing solution. The water-based diamond polishing solution consists of the following components in percentage by weight: 0.01-10 percent of diamond micro-powder, 0.2-6 percent of a dispersing agent, 0.1-3 percent of a suspending agent, 0.1-5 percent of a pH adjusting agent, 0.1-0.5 percent of a sterilizing agent, 0.1-0.5 percent of a deforming agent, 2-50 percent of a suspension aid and 40-80 percent of deionized water. The invention further provides a preparation method of the water-based diamond polishing solution.

The invention relates to a chemical mechanical polishing solution for large-sized silicon wafers and a preparation method thereof, and the chemical mechanical polishing solution is mainly applied to the ultraprecision machining of large-sized semiconductor silicon substrate slices, and can obtain a nanometer-level ultrasmooth surface. The polishing solution consists of the following components inpercentage by weight: 5 to 50 percent of silicon dioxide abrasive, 1 to 10 percent of pH value regulator, 0.01 to 5 percent of surfactant, 0.01 to 0.05 percent of cleaning auxiliary, 0.01 to 2 percent of chelator and the balance of deionized water; and the silicon dioxide is added in the state of silicasol. Under proper polishing technological conditions, the polishing solution prepared with the components according to the contents can obtain a high-quality polished surface and meet the requirement of the semiconductor industry on the surface quality and removal rate of silicon substrate slices, and moreover, the invention has the advantages of low cost, easy cleaning, low corrosiveness and the like, and has a good application prospect.

The invention discloses novel universal dust-free polishing equipment for hubs. The novel universal dust-free polishing equipment for hubs comprises a base, noise-reducing and dust-removing equipment and a universal mechanism arranged in the noise-reducing and dust-removing equipment. A universal dust-free hub polishing platform for polishing the hubs is designed through a mechanical structure and a unique dust-removing structure, a dust-free, safe and zero-emission production system is established, the problems of poor working environments of polishing workers, severe environmental pollution and potential safety hazards are solved fundamentally, meanwhile, the polishing quality cannot be reduced, and the polishing yield is improved.

The invention belongs to the technical field of machining, and discloses a five-axis linkage numerical control manipulator polishing control system and method. The five-axis linkage numerical controlmanipulator polishing control system comprises a parameter configuration module, a monitoring module, a data acquisition module, a storage module, an angle adjustment module, a central control module,a polishing force pneumatic loading module, a polishing parameter optimization module and a quality detection module. The parameter configuration module comprises a numerical value input unit, a modesetting unit, a mode selection unit and an instruction generation unit. The monitoring module monitors the polishing process in real time through a camera. The data acquisition module detects and acquires various data and parameters in the polishing process through a plurality of sensors with different functions. According to the five-axis linkage numerical control manipulator polishing control system and method, accurate and rapid tracking variable polishing force control can be achieved in the polishing process, the corresponding polishing force is controlled in real time, and the force control requirement of polishing machining can be effectively met; and on the premise that the polishing quality is guaranteed, the working efficiency is improved.

The invention provides a smoke-free polishing treatment solution for a high-gloss aluminum sectional material and a use method thereof. The smoke-free polishing treatment solution is characterized by comprising 85% H3PO4, 98% H2SO4, 30% hydrogen peroxide or potassium permanganate or perchloric acid or sodium molybdate or ammonium persulfate or sodium vanadate, cerium nitrate or sodium silicate, imidazoline or benzotriazole or phytic acid or thiourea, sodium dodecyl benzene sulfonate or sodium benzene sulfonate or sodium toluene sulfonate or sodium xylene sulfonate, and nickel chloride or nickel sulfate or lead acetate. Compared with the prior art, the smoke-free polishing treatment solution provided by the invention has advantage of no generation of high-pollution NOx yellow smoke, and enables the surface of the aluminum sectional material to have excellent gloss and no pitting microscopic defects.

The invention discloses a method for polishing automobile hubs and a device. The method for polishing automobile hubs sequentially includes steps of 1, driving an automobile hub to rotate by a rotating device, placing the automobile hub into a polishing device and then leading the automobile hub to realize revolution around the rotating device; 2, roughly polishing the automobile hub which rotates and realizes revolution around the rotating device and rough polishing abrasive materials for the first time; 3, finely polishing the automobile hub which rotates and realizes revolution around the rotating device and fine polishing abrasive materials for the second time; and brilliantly polishing the automobile hub which rotates and realizes revolution around the rotating device and brilliant polishing abrasive materials for the third time. The polishing device comprises a polishing cylinder with a lining made of PU (polyurethane) adhesive, a hydraulic cylinder is disposed on one side of the polishing cylinder, a portal frame is disposed on the upper portion of the hydraulic cylinder, the rotating device used for driving the automobile hub to rotate is arranged on the portal frame, an adjusting screw stem provided with an adjusting nut is disposed on the portal frame, and a suspension cover which is placed above the polishing cylinder is connected onto the adjusting screw stem by an iron chain. By the aid of the method for polishing automobile hubs and the device, polishing efficiency can be improved, labor cost is lowered, a polishing effect is guaranteed, and the device is simple in structure and low in manufacturing cost.

The invention discloses a building steel plate intermittent polishing device. The middle of a guide rail is rotatably connected with the middle of a driving shaft, the guide rail is fixedly connectedwith the right wall of a device body, the lower end of the driving shaft is fixedly connected with a semi-circular bevel gear, the toothed part of the semi-circular bevel gear is engaged with bevel gears, the bevel gears are fixedly connected with a driven shaft, the left end of the driven shaft is fixedly connected with a semi-circular gear, and the toothed part of the semi-circular gear is engaged with a first gear; and the first gear is fixedly connected with a worm, the upper end of the worm is engaged with a worm wheel, the rear portion of the worm wheel is fixedly connected with a secondgear, and the second gear and the worm wheel are both rotatably connected with the device body. According to the building steel plate intermittent polishing device, the bevel gears at the left end and the right end are driven to rotate through the semi-circular bevel gear, further the driven shaft is driven to conduct reciprocating forward and reverse rotation, the toothed part of the semi-circular gear intermittently drives the first gear to conduct forward and reverse rotation so that the worm can be driven to conduct intermittent forward and reverse rotation, and thus reciprocating left-right intermittent moving of a working table can be achieved; and the structural design of the building steel plate intermittent polishing device is reasonable and applicable, the polishing efficiency of a building steel plate is greatly improved, machining of all the parts of the steel plate is even, and the polishing effect is excellent.