2114 results about "Iron removal" patented technology

The invention relates to an ore dressing method of a low-grade scheelite, which is characterized by comprising the following steps: 1. tailing discard by gravity concentration; 2. iron removal by magnetic separation; 3. sulfide ore flotation; 4. normal-temperature rougher flotation of scheelite; and 5. heating concentration of the scheelite. The invention provides a lower-cost ore dressing method for dressing scheelite concentrates from the tailings of the low-grade scheelite. The invention has the characteristics that the comprehensive recovery cost is saved, the beneficiation feed grade of the scheelite is improved, the flotation feed ore quantity is reduced, the dosage of a flotation reagent is reduced, the used ore dressing reagent is more friendly to the environment, and secondary pollution can not be caused. The method of the invention is applicable for low-grade scheelite resources with 0.03 to 0.15 percent of WO3.

The invention discloses a production method of an environment-friendly and energy-saving type regenerative magnesia-carbon brick, comprising the following production steps: (1) sorting and crushing waste magnesia-carbon bricks; (2) powdering with weak acid aqueous solution; (3) carrying out high-temperature drying to dehydrate and electromagentic resonance to homogenize; (4) carrying out crushing, particle shaping, iron removing and screening; (5) mixing materials: mixing regenerative aggregates, fine powder and newly-added and electrically-fused magnesite aggregates, and fine powder; and (6)forming. The mixed material is added with a bonding agent, is treated by high-speed constant-temperature mixing, hydraulic forming and electric heating drying and obtains a regenerative magnesia-carbon brick product. The production method solves the problem that the product in the prior art has unstable performance, can retain usable components such as electrically-fused magnesite, crystalline flake graphite and the like in the raw material furthest, has high recovery and utilization rate and is energy-saving and environment-friendly.

The invention relates to a technique for efficiently removing iron from kaolin by magnetic separation, which is characterized by comprising the following steps: (1) purifying kaolin raw ore to obtain a magnetic separation raw material; (2) adding water to the magnetic separation raw material obtained in the step (1) to prepare a mixed slurry with the solid content of 10-20 wt%, adding sodium hexametaphosphate accounting for 0.2-0.6 wt% of the magnetic separation raw material, slurrying, stirring for 20 minutes, and passing through a 325-mesh wet sieve; (3) carrying out high-gradient magnetic separation on the undersize slurry of the 325-mesh sieve in the step (2): while controlling the magnetic field intensity of the high-gradient magnetic separator at 1.0-1.8T and the slurry flow rate at 0.8-1.8cm/s, the slurry is subjected to magnetic separation by the high-gradient magnetic separator to obtain a concentrate slurry; (4) adding alum accounting for 1-6 wt% of the concentrate slurry into the concentrate slurry obtained in the step (3), flocculating, carrying out pressure filtration, drying, and packaging to obtain a magnetic concentrate; and (5) calcining the magnetic concentrate obtained in the step (4) to obtain the calcined kaolin. The technique has the advantages of high iron removal efficiency and obvious whitening effect.

The invention discloses a high-efficiency crushing device for recycling construction waste, which includes a machine body, a first motor, a first connecting rod, a second connecting rod and a movable jaw plate are symmetrically arranged on the top of the body, and the first motor is driven to connect the first connecting rod. The other end of the first connecting rod is hinged with the second connecting rod, and the other end of the second connecting rod is hinged with a movable jaw plate. The bottom of the movable jaw plate is connected to the top of the body through a hinge. An inclined plate is fixed in the lower part of the body, a conveying device is arranged under the inclined plate, an iron removal device is arranged above the conveying device, an arc-shaped plate is fixed under the left end of the conveying device, and a secondary crushing device is arranged under the right end of the arc-shaped plate. The invention is provided with a first motor, a first connecting rod, a second connecting rod and a movable jaw plate, which can pre-shred the construction waste, and is provided with an iron removal device to remove metals such as steel bars and steel bars in the construction waste to avoid Damage the device and affect the service life of the device.

The invention belongs to the technical field of hydrometallurgy, and particularly relates to a method for individually processing high-iron zinc sulfide concentrate. The method comprises a step of subjecting the high-iron zinc sulfide concentrate to calcination in a fluidized bed combustion boiler to obtain zinc calcine; a step of subjecting the zinc calcine to neutral leaching to produce neutral leaching solution and neutral leaching residue; a step of, after the neutral leaching residue and the high-iron zinc sulfide concentrate are mixed, successively performing reduction leaching and oxidation leaching, and circulating oxidation leaching solution to the reduction leaching to produce reduction leaching solution and silver-rich sulfur residue; a step of replacing the reduction leaching solution by using iron powder to precipitate copper and to produce copper-rich slag and solution after copper precipitation; a step of subjecting the solution after copper precipitation to pre-neutralization by using the zinc calcine, and then replacing by using zinc powder to precipitate indium and to produce indium-rich slag and solution after indium precipitation; and a step of bubbling oxygen into the solution after indium precipitation, heating and removing iron to obtain iron removal solution and hematite slag. The hematite slag can be utilized as a raw material for ironmaking. The method has strong pertinence, short technological process and high metal recovery yield, and the method is clean, efficient, energy-saving and environmental friendly. Separation and comprehensive utilization of zinc, indium, copper and iron are achieved.

The invention discloses a technology for recovering production of electrolytic copper and zinc from smelting ash. The technology comprises a step of smelting ash leaching, a step of copper extraction and purification through copper electrodeposition, a step of iron removal through neutralization, a step of cadmium removal, and a step of zinc extraction and purification through zinc electrodeposition. The method is characterized in that chemical components in the smelting ash are analyzed, and the smelting ash is leached by a sulfuric acid solution leaching agent; the leachate obtained after the above leaching reaction undergoes a separation operation of copper extraction and purification through the copper electrodeposition; the resultant copper extraction liquor is neutralized by high-zinc dust which is a neutralizer to remove iron; cadmium is displaced and deposited by zinc powder having a mass same with cadmium after the iron removal through the neutralization; and the zinc extraction is carried out through the zinc electrodeposition by casting zinc ingot products. The technology has a wide adaptability, adopts two steps to complete the exchange reaction of zinc oxide and copper oxide in the raw material with an acid, and adopts the high-zinc dust as the neutralizer, so the massive zinc loss caused by entrainment of routine neutralizers comprising calcium oxide and sodium hydroxide is avoided. A zinc extraction liquor obtained in the above step is purified by N235, so economy and effectiveness are realized.

The present invention relates to a manufacturing technique of kaolin with high viscosity and concentration. A manufacturing technique of kaolin with high viscosity and concentration is characterized by comprising following procedures: 1) manufacturing kaolin slurry J with kaolin extracted by hydraulic machinery method undergoing pulping, classification, chemical bleaching, iron removal by washing, dehydrating through pressure filters, dispersed pulping, exfoliation, vibration screen classification ; 2) spray drying and intercalation which is accomplished by a) firstly, improving product lines of a spray drying equipment, that is, adding a thermal insulation layer to a packing auger, a lift pot and a storage hopper of the spray drying equipment, and then arranging a variable frequency feeding machine communicated with a urea crusher through pipelines on the packing auger of the bottom of a spray drying mouth of the spray drying equipment; b) spray drying to achieve kaolin powder; c) intercalating intercalation agent urea with the kaolin powder through the variable frequency feeding machine with parameter of a fresh feed pump between 2 HZ and 8 HZ and with additional of mass of the intercalation agent urea between 2 percent and 10 percent of the mass of the kaolin powder; thereby getting final kaolin products with viscosity and concentration between 72 percent and 73.7 percent. The manufacturing technique can produce kaolin with high viscosity and concentration.

The invention relates to a method for preparing protecting slag from recovered refining slag remained in a ladle after continuous casting, which is characterized in that the recovered refining slag is natural cooled down, pulverized, subjected to iron removal and passes a 80-mesh screen; undersize is picked up and subjected to component analysis; according to the target component of the prepared protecting slag, if corresponding amount of natural mineral or fine powder of manually synthesized material containing the lacked components needs to be added, butane radical sodium xanthate and balling bonding agent in the general adding amount are added to prepare pulp with the solid content of between 50 and 70 weight percent, and the pulp is sprayed at the tower top at a hot air temperature of between 550 and 650 DEG C to prepare hollow micro balls. The invention has two characteristics: 1. the method has the simple recycling process, and the materials used to prepared the protecting slag are calculated and added only by the principle of adding what lacks and adding how much lacks, so that the component requirement on the protecting slag preparation is met; and 2. due to high added value of the product, the value of the recovered refining slag can be fully utilized.

The invention relates to ceramics and a production technology thereof, in particular to a household strengthen porcelain containing bone substances and the production technology thereof. The strengthen porcelain body comprises petalite, powdered alumina, bone powder, quartz, Longyan braying, Guizhou soil, Zimo saved soil and humic acid sodium; the glaze comprises spodumene, fritted glaze 317, bone powder, kaolin, zirconia, potassium feldspar and aedelforsite; the production technology of the strengthen porcelain comprises the steps of batching, water adding and ball milling, sifting out, iron removing, filter pressing, primary smelting, ageing, refining, molding, drying, glazing and kiln firing. The product of the invention has the advantages of high mechanical strength, good thermal stability, fine and glossy glaze, high whiteness, good transmittance and the like.

The invention relates to a zinc hydrometallurgy production process. According to the zinc hydrometallurgy production process provided by the invention, reduction leached supernate is subjected to preneutralization, then zinc dust is added for replacing indium, after the indium is separately removed, oxygen with the concentration being not lower than 98 percent is filled into liquid obtained after the indium is deposited, controlling the temperature in the range of 160 to 200 DEG C and controlling the pressure in the range of 1,000 to 2,000kPa, so that iron precipitates in the liquid obtained after the indium is deposited enter slags. The iron removed liquid obtained by the zinc hydrometallurgy production process has the iron content being lower than 1.2g/l, the iron removed liquid can be directly returned to be subjected to neutral leaching, and the system has stable production working conditions and is beneficial to stable production; in the iron slags obtained by the zinc hydrometallurgy production process, the zinc content is lower than 1 percent, the zinc loss is low and the zinc recovery rate is high; the iron slags can be directly sold to a cement plant and an iron and steel plant to be used as the raw materials without being stacked in a slag field, so that the zinc hydrometallurgy production process is beneficial to environmental-protection and the comprehensive utilization of resources and mineral resources are saved.

The invention relates to a technology for breaking, sorting and recycling household garbage incineration slag. The technology comprises the following steps: by utilizing gravitational potential energy and using water as a medium and circulating flow, vertically arranging an iron removal device, a hopper, a breaker, a magnetic separator, a jigger, screening equipment, a slag finished product collection tank, a sedimentation tank and the like which are equipment for treating the household garbage incineration slag in every link from high to low; injecting water and the garbage incineration slag into the breaker so as to form a material flow, obtaining slag materials with fine particles, light mass and optimized components through the breaker, the jigger and the screening equipment under the action of material gravity flow, filtering through the collection tank and the sedimentation tank and directly transporting the dried fine-grained slag finished product to a finished product warehouse finally; and reblending clear water obtained after sedimentation and filtration and the garbage incineration slag raw material so as to be recycled. The technology has the advantages that the exertion of gravitational potential energy is facilitated in a material treatment process, and the friction heat energy of the materials and the equipment is reduced; and the dust fog pollution in the treatment process is reduced, and environments are protected.

The invention relates to a method for recycling iron from waste red mud in alumina production. The method is characterized in that waste red mud in alumina production is dried, the moisture content after drying ranges from 1% to 10%, the particle size of the smashed red mud is less than or equal to 0.15mm, and the red mud is manufactured into pellets of 15mm to 50mm under the pressure ranging from 10kN to 70kN. Heat produced by blast furnace gas burning is used to dry the red mud pellets to be with a moisture content less than or equal to 1%, then the dried red mud pallets, coke, limestone and dolomite are mixed according to the proportion and added into a blast furnace to be smelted directly, finally the mixture is separated through iron slag to obtain metallic iron and slag, iron can directly serve as a steel-making material, and the slag can be recycled for subsequent comprehensive utilization. According to the method, industrial waste serves as a main material, environmental pollution is reduced, and the waste can be recycled; and the method has the advantages that the quality of the recycled iron is good, the iron recovery rate is high and can achieve more than 98%, the technological process is simple, the production is easily achieved, and tailings after iron removal are easily processed.

The invention relates to a mixture ratio of raw materials of a grey blue glaze. The grey blue glaze comprises the following compositions by weight percentage: 30 to 35 percent of quartz, 32 to 38 percent of feldspar, 8 to 11 percent of talcum, 2 to 5 percent of clay, 6 to 9 percent of limestone, 3 to 5 percent of aluminum oxide, 7 to 9 percent of zirconium silicate, 0.01 to 0.05 percent of manganese oxide, 0.1 to 0.4 percent of ferric oxide, 0.01 to 0.05 percent of chromic oxide, 0 to 0.3 percent of cobalt oxide, 0 to 1 percent of dispersant and 0 to 1 percent of carboxymethyl cellulose sodium. The grey blue glaze is prepared by steps of drying, grinding, screening, iron removal, aging, glaze spraying and firing according to the mixture ratio of the grey blue glaze. The mixture ratio of raw materials of the grey blue glaze and the method for firing the grey blue glaze can improve the appearance quality of ceramic pieces and the performance of glaze layers and can meet requirements for batch production and ensure high qualification rate of products and good economic benefits due to the adoption of the prior equipment in the firing process.

The invention relates to a mineral processing technology by utilizing the grade difference of potassium feldspar. The mineral processing technology comprises the following steps that (1), potassium feldspar raw ore is mined and sorted in a separated mode according to the three classes of low-grade potassium feldspar ore, medium-grade potassium feldspar ore and high-grade potassium feldspar ore; (2), the mineral processing processes of crushing, washing, grinding for grading, desliming, and magnetic separation for deep iron removal are carried out on the low-grade potassium feldspar ore; (3), the mineral processing processes of crushing, washing, grinding for grading, desliming, flotation for mica removal and iron removal, flotation for separating feldspar from quartz, and magnetic separation for deep iron removal are carried out on the medium-grade potassium feldspar ore; (4), the mineral processing processes of crushing, washing, grinding for grading, desliming, magnetic separation for deep iron removal, wet superfine grinding and screening are carried out on the high-grade potassium feldspar ore. The different mineral processing technical schemes are adopted for the potassium feldspar ore of different grades, and the purposes of being free of environmental pollution, simplifying the production processes and efficiently developing and utilizing resources are achieved.

The invention discloses a steel slag grinding production technology and system. In the production technology, steel slag of which the moisture is less than or equal to 5% and the granularity is less than 80mm is sent into a column grinder to be grinded to obtain fine powder which contains more than 90% of powder of which the granularity is less than 5mm; the fine powder is screened by a vibrating screen; the screened steel slag fine powder is sent into a strong magnetic separation machine by a belt conveyor to remove iron to ensure that the iron content in the steel slag fine powder is below 2%; and the steel slag fine powder subjected to iron removal is sent into a slag vertical mill to be dried and grinded to obtain a steel slag product of which the specific surface area is 4200-4500cm<2>/g. The production system mainly comprises a charging cabin, a column grinder, a vibrating screen, a belt conveyor, a strong magnetic separation machine and a slag vertical mill. The steel slag grinding production system has the advantages of big yield, high grinding efficiency, low use cost and operation cost and obvious power saving effect, and the economic benefit is improved.

The invention provides a method for recycling waste clay, which comprises the following steps of: removing impurities from construction waste materials through treatment processes such as crushing, impurity removal, iron removal, sieving and the like, and preparing the materials into a recycled aggregate meeting the requirement of grinding equipment on particle size; burning up combustibles in the recycled aggregate through a calcining process to reduce ignition loss and water content; separating a concrete component from a clay brick component in the recycled aggregate; and grinding the clay brick component to obtain regenerated powder. By the method, waste clay brick resources can be fully utilized by a simple process; moreover, the regenerated clay powder obtained in the production has good performance, wide application range and high added value.

The invention discloses a process method for ultra-high purity alumina preparation by utilizing coal ash and comprehensive utilization of ultra-high purity alumina. In the process method, mechanical activation, flotation decarbonization, magnetic separation iron removal sulfuric acid aluminum lixiviation, solid-liquid separation, resin absorption iron removal, low-iron aluminum sulfate concentration, organic alcohol alcoholization acid washing, aluminum sulfate dehydration drying and aluminum sulfate high-temperature calcination are carried out on the coal ash so as to obtain ultra-high purity alpha-Al2O3, wherein the content of the Fe2O3 in the ultra-high purity alpha-Al2O3 is less than 2 ppm. By using the process method, the complicated purification problem that intermediate aluminum sulfate in the process of coal ash reclamation is necessarily subjected to a called Bayer circulation process is avoided, thereby simplifying the process flow, reducing the energy consumption, reducing the resource consumption and solving the technical problem of over-large secondary residue quantity accumulation. The process method has the advantages that the extraction efficiency is high, and the circulation recovery of organic alcohol and sulfuric acid and comprehensive utilization of byproducts such as resin and the like are achieved. In the invention, the process is simple, the process flow is short, the production process is easy to control, the content of the impurity in the product is low, and the quality of the product is stable.

The invention relates to a refining process for lepidolite in tantalum-niobium ore waste rocks. A combined method with magnetic separation, high gradient magnetic separation, dense medium separation and flotation is adopted. The flotation adopts the process of rough flotation, dual fine flotations and sweeping. The process for refining the lepidolite from the granite-type tantalum-niobium ore waste rocks is provided. The tantalum-niobium ore waste rocks are crushed, screened, ground and subjected to high-frequency screening, spiral grading, permanent magnet magnetic separation for iron removal, high gradient magnetic separation, dense medium separation and flotation, so that lepidolite concentrates are obtained. By means of the method, the lepidolite concentrates are separated from the tantalum-niobium ore waste rocks. The lepidolite concentrates contain at least 4.5% of Li2O, at least 8.0% of K2O and Na2O and at most 0.10% of TiO2 and Fe2O3, the recovery rate of the lepidolite concentrates is larger than 80%, the qualities of the lepidolite concentrates meet the requirement of national standards, and the recovery rate of the lepidolite concentrates exceeds the industry level.

A process and associated apparatus to reduce both ferrous (Fe⁺⁺) iron and ferric (Fe⁺⁺⁺) iron from an aqueous solution. A pH swing process is described in which a phosphoric acid solution is first added and then a base chemical is added. The combination results in generation and precipitation of iron phosphate. The method and apparatus affords flocculent enhanced settling and removal of the iron precipitates and process suitable buffering of the resulting reduced iron aqueous solution.

The invention relates to a production method of a silicon wafer cutting blade material. The production method of the silicon wafer cutting blade material uses high-purity green silicon carbide as the raw material and comprises the following steps: performing jaw crushing, screening, performing automatic circulation type wet ball milling and hydraulic cyclone classification, performing automatic overflow carbon removal, performing magnetic separation to automatically remove iron, performing alkali washing, cleaning, performing overflow classification under automatic control of a programmable logic controller (PLC), centrifuging to dewater, drying, mixing, performing fine screening and the like. The silicon carbide blade material prepared by the method has equiareal shape, sharp edges and high cutting capability; the blade material particles have large specific surface area and clean appearance and high suitability to cutting fluid such as polyethylene glycol; the product ground by automatic circulation type wet ball milling and cyclone classification has more equiareal shapes, good grain shape and high yield, and overgrinding can be avoided; and automatic magnetic separation is adopted to perform acid-free iron removal, thus the method has high efficiency, environmental friendliness and high degree of automation and is suitable for large-scale production. The product ground by the method has high particle size concentration degree and good grain shape, and better cutting effect can be realized.

The invention relates to a thin porcelain brick and a production method thereof, wherein the production method comprises the following steps: 1. mixing blank raw materials comprising 4.5 to 5 percent of ball clay, 5 to 6 percent of black mud, 6 to 8 percent of Yichun kaolin, 6 to 10 percent of Beihai kaolin, 6 to 13 percent of Dehua pyrophyllite, 4 to 10 percent of Paishan pyrophyllite, 12 to 16 percent of sodium-potassium feldspar powder, 12 to 15 percent of weathered potassium feldspar, 8 to 15 percent of superfine pottery stone, 8 to 16 percent of sodium-potassium feldspar, 5.5 to 6 percent of Zhuji porcelain sand and 0.8 to 1.3 percent of lignin and lignin derivative; 2. adding water accounting for 50 to 60 percent of the weight of a powder material, 0 to 0.1 percent of polymethyl cellulose sodium (CMC) and 0.1 to 1 percent of sodium tripolyphosphate (STPP), putting into a ball mill, and controlling the ball milling fineness to have 0.5 to 1 percent of sieve residue through a 325-mesh sieve; 3. preparing the powder material containing 5 to 7 percent of water through iron removal, sieving and spray drying of the obtained mud; 4. ageing the powder material for 24 hours, then molding through pressing, and drying at the temperature of 150 to 200 DEG C to enable the water content of a blank to be below 0.3 percent; and 5. placing into a kiln for sintering, wherein the early period time of sintering is 6 to 15 minutes, the high temperature time is 15 to 30 minutes ,and the cooling time is 5 to 10 minutes. In the invention, the thin porcelain brick can be produced under the condition of traditional process equipment, and each item of performance index reaches or exceeds a porcelain brick standard GB/T4100-2006.