The invention relates to a large-
abrasive-particle spherical
diamond grinding wheel efficient opposite-
grinding finishing method based on in-situ measurement and self-
adaptive control. The method comprises the following steps: firstly, through a systematic single-factor test, preferably selecting an adaptive opposite
grinding wheel (binding agent type,
granularity,
hardness and
abrasive particle density), and optimizing dressing process parameters (
grinding wheel rotating speed, feeding speed and dressing depth); secondly, a spherical
grinding wheel opposite-grinding finishing platform integrated with a non-
contact high-precision sensor is constructed,
grinding wheel surface appearance and contour information is collected in situ, and preprocessing and
feature extraction are conducted on
abrasive particle protrusion height data through an advanced
algorithm; and finally, a closed-loop
feedback control system is established based on real-time measurement data, the dressing depth is dynamically and adaptively adjusted, and rapid homogenization of the
exposure height of the abrasive particles and spherical contour precision regulation and control are achieved. According to the method, the problem of contradiction between efficiency and precision in the dressing process of the large-abrasive-particle spherical
diamond grinding wheel is effectively solved, the dressing efficiency of the spherical grinding wheel for matched spherical matching part grinding and the abrasive particle equal-height performance of the dressed grinding wheel are remarkably improved, and a technical guarantee is provided for high-performance grinding
machining of spherical parts.