The invention relates to the technical field of metallurgical
solid waste
resource utilization and
powder metallurgy, and discloses a method for realizing
coke foam recycling in reduced
iron powder production, and the method comprises the following steps: mixing, kneading and
drying first-cycle coarse
coke foam,
dolomite powder and primary cross-linking bonding
slurry to prepare a modified main
reducing agent; mixing secondary circulation fine
coke foam, rolled steel scale coarse
powder, limestone powder and the
slurry, pressing and air-
drying to prepare a composite sacrificial block; the
silicon carbide saggar is alternately filled with high-purity fine
iron powder and a modified main
reducing agent to form a bottom-layer material
bed, and composite sacrificial blocks are laid on the top layer in a staggered mode; and after cooling and discharging from the
kiln, stripping porous
slag blocks formed by
sintering at the top, and carrying out coarse crushing and
magnetic separation on the material at the middle lower part to obtain a
sponge iron product. Directional cyclic utilization of coke foam is achieved, mineral is utilized to absorb heat step by step to stabilize local
heat load, an exhaust pressure relief path is constructed through material
phase change shrinkage, sagger damage is avoided, and the
impurity removal process is simplified.