This invention discloses a high-speed
data transmission fluoroplastic
solid double-insulated core wire with a shell and its manufacturing process. It includes two parallel silver-plated conductors, each covered by a first FEP
insulation layer. The two silver-plated conductors covered by the first FEP
insulation layer are then covered by a second FEP
insulation layer. This invention uses fluoroplastic with a lower
dielectric constant as the double-insulation material. Under the same
electrical performance requirements, the finished wire
diameter is reduced by approximately one-fifth compared to traditional PE insulated core wires, significantly saving space in high-density
data center cabinets and improving installation flexibility and heat dissipation. The two primary insulated core wires are tightly integrated with the secondary insulation shell, resulting in a robust overall structure. During bending, twisting, cabling, and subsequent
processing, problems such as core wire deformation, structural
asymmetry, positional shift, and loose insulation
layers are less likely to occur, ensuring stable key electrical parameters such as impedance and
return loss.