Hot oil circulating and cold quenching fixed bed Fischer-Tropsch synthesis reactor and application thereof

A fixed-bed reactor, Fischer-Tropsch synthesis technology, which is applied in the petroleum industry, chemical instruments and methods, preparation of liquid hydrocarbon mixtures, etc., can solve the limitation of the amplification structure of a single reactor, increase the transfer limitation, and increase the resistance of the reactor and other problems, to achieve the effect of solving the limitation of catalyst production capacity, solving the problem of recycling and improving production capacity

Active Publication Date: 2011-10-12
SYNFUELS CHINA TECH CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, up to now, there are several problems in the industrialized fixed-bed Fischer-Tropsch synthesis reactors as follows: (1) Due to the limitations of heat transfer and mass transfer in traditional fixed-bed reactors, the production capacity of the catalyst cannot be maximized. (2) The enlargement of a single reactor has been severely restricted by the structure; (3) The resistance of the reactor increases, and the problem of broken catalyst affects the long-term operation of the system; (4) The catalyst particles should not be too small, and the catalyst particles The mass transfer within the catalyst makes it difficult to play (Yi-Ning Wang et al. Chemical Engineering Science, 2003, 58, 867-875; Ing. Eng. Chem. Res., 2001, 40, 4324-4335)
[0005] US Pat.No.6262131B1 describes a fixed-bed Fischer-Tropsch synthesis reactor using a structured catalyst block and its enhanced mass transfer and heat transfer op

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  • Hot oil circulating and cold quenching fixed bed Fischer-Tropsch synthesis reactor and application thereof
  • Hot oil circulating and cold quenching fixed bed Fischer-Tropsch synthesis reactor and application thereof

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preparation example Construction

[0055] In the above-mentioned Fischer-Tropsch synthesis method of the present invention, in order to effectively regulate and control the temperature of the catalyst bed, a variety of enhanced heat removal measures have been adopted, including:

[0056] (1) apply the chilled gas chilling system provided in the reactor, and use the chilled gas as the chilling medium to carry out staged chilling of the catalyst bed;

[0057] (2) apply the light oil quenching system provided in this reactor, carry out segmental quenching to catalyst bed layer with light oil as quenching medium; With

[0058] (3) Use the hot oil circulation system installed in the reactor to extract part of the heavy liquid hydrocarbons from the fixed bed reactor, mix them with the synthesis gas mixture and exchange heat, and then enter the reactor through the bottom inlet of the reactor , so that the catalyst bed is completely immersed in the liquid state, so as to strengthen the indirect heat transfer of the hea...

Embodiment

[0072] Adopt the fixed-bed reactor system of the present invention, this reactor internal diameter is 5 meters, bed height 12 meters (height after expansion) during reaction, fills catalyst 180m altogether 3 . The catalyst used is a known cobalt-based catalyst 20wt% Co / HMS (Chinese patent ZL01111583.1) carried by industrial pure silicon mesoporous molecular sieves for fixed-bed Fischer-Tropsch synthesis. The cobalt-based catalyst is clover Columnar particles with an equivalent diameter of 1.8mm, a column length of 3mm, and a catalyst specific surface area of ​​420m 2 / g, pore volume 0.35cm 3 / g, bulk density 0.81g / cm 3 .

[0073] The Fischer-Tropsch synthesis reaction conditions are: reaction temperature 215°C, reaction pressure 50bar, feed gas H 2 / CO is 2.0, and the space velocity of feed gas is 722Nm 3 / m 3 catalyst / hour. According to the reaction data of the catalyst, its Thiele modulus is estimated to be 6.2. Reactor bed pressure drop 3-5bar, fresh gas volume 1300...

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Abstract

The invention discloses a fixed bed Fischer-Tropsch synthesis reactor, which mainly comprises a reactor shell, a heat exchange element, a catalyst bed layer, a gas inlet guide pipe and a gas outlet guide pipe, wherein the bottom of the catalyst bed layer is provided with a lower plate, and an upper plate is arranged above the catalyst bed layer. The reactor is characterized in that: a free expansion space is reserved between the initially filled catalyst bed layer and the upper plate; and the reactor is provided with a hot oil circulating system, a light oil quenching system and a quenching gas quenching system which are used for adjusting and controlling the temperature of a reaction bed layer. The invention also discloses a Fischer-Tropsch synthesis method, which is carried out in the fixed bed reactor. By the equipment and the method, a reaction environment of enhancing heat transfer and mass transfer is formed in direct and indirect heat transfer modes, the problem of recycling reaction heat in the Fischer-Tropsch synthesis reaction is effectively solved, and the aim of improving fixed bed Fischer-Tropsch synthesis production capacity is fulfilled.

Description

technical field [0001] The invention relates to a fixed-bed Fischer-Tropsch synthesis reactor and a method for applying the reactor to carry out Fischer-Tropsch synthesis. Specifically, the reactor is a reactor with a hot oil circulation system, a light oil quenching system and a cold air Finite-expansion fixed-bed Fischer-Tropsch synthesis reactor with chilled shock system. Background technique [0002] With the increase of demand for liquid fuels based on petroleum and the reduction of available reserves of petroleum resources, the method of producing usable liquid fuels from solid fuels such as coal has attracted more and more attention. [0003] As an energy process, the Fischer-Tropsch synthesis process has been continuously developed for nearly a century, and its main feature is the comprehensive technology development around catalysts and reactors to improve process efficiency and reduce costs. In terms of reactors, early (1920-1940s) research and development have de...

Claims

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Application Information

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IPC IPC(8): B01J8/02C10G1/06C10G2/00
Inventor 郝栩张荣乐杨勇曹立仁李永旺
Owner SYNFUELS CHINA TECH CO LTD
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