104results about How to "Heat treatment deformation is small" patented technology

The present invention relates to a steel material giving more effective case hardening for improving the fatigue strength and is characterized by containing, by mass %, C: 0.01 to 0.3%, Si: less than 0.1%, Mn: 0.4 to 3%, Cr: 0.5 to 3%, and Al: 0.01 to 0.3%, further containing one or both of Mo: 0.2 to 1.5%, and V: 0.05 to 1.0%, having a balance of Fe and unavoidable impurities, and comprising a structure having 50% or more of bainite.

The invention provides cold work die steel. The cold work die steel comprises C, Si, Mn, Cr, Mo, W, V, P, S, Cu, Mg, Ti, Sr, Zr, B, Zn, Re, Sn, Pb, Be, Sc, Li, Ni, La, Al and the balance iron, wherein the sum of the mass percentages of the components is 100%. The nodular cast iron comprises multiple kinds of nonmetal, metal and transition metal elements. Because the elements are added and cooperate with one another, the oxidation resistance, the corrosion resistance, the abrasion resistance, the compression resistance and the shock resistance of a compressor cylinder block of an air conditioner are improved, and the service life of the compressor cylinder block of the air conditioner under severe working conditions is prolonged.

This invention relates to a MnCu alloy ADI car rear axle screw bevel gear and its preparation method, which takes ordinary pig iron as the raw material of said gear, applies a duplex method of cupola and electric cooker, takes rear earth, Mg and silicon iron alloy as the nodulizer to be processed then to slag and eliminate slag, gestates and casts the gear roughcast in two times, then finishes it after mechanical process, isothermal quenching and temper, in which, the composed weight percentage of said gear is: C 3.4-3.8%, Si 2.4-2.9%, Mn 0.4-1.0%, Cu 0.5-1.2%, P less than 0.06%, S less than 0.02% and the rest is iron.

The invention relates to nitrogen-added 20MnCr5 gear steel. The gear steel comprises, by weight, 0.18-0.21% of C, Si with the amount smaller than or equal to 0.12%, 1.25-1.35% of Mn, 1.16-1.24% of Cr, P with the amount smaller than or equal to 0.020%, 0.020-0.030% of S, 0.025-0.045% of Al and 0.0060-0.0100% of N. The gear steel further comprises, by weight, Ni with the amount smaller than or equal to 0.10%, Cu with the amount smaller than or equal to 0.10%, B with the amount smaller than or equal to 0.0003%, O with the amount smaller than or equal to 15*10-6, and the balance Fe and other trace residual elements. The gear steel has the advantages of being stable in performance, small in heat treatment deformation and good in surface quality, and achieving hardenability band narrowing.

The invention discloses a one-face two-pin precise positioning system. The one-face two-pin precise positioning system is characterized by comprising a worktable, a round pin positioning device, a diamond pin positioning device and a control system; the control system comprises a first power device and a second power device, the first power drive drives a first plunger to move in a plunger hole of a round pin, the round pin is driven to move upwards by upwards extruding hydraulic plastics, the positioning portion of the round pin is inserted into a corresponding positioning hole of a workpiece, the positioning portion of the round pin generates corresponding plastic deformation and expands, and the gap between the round pin and the corresponding positioning hole in the workpiece is reduced. The second power device drives a second plunger to move in a plunger hole of a diamond pin, the diamond pin is driven to move upwards by upwards extruding the hydraulic plastics, the positioning portion of the diamond pin is inserted into a corresponding positioning hole of the workpiece, the positioning portion of the diamond pin generates corresponding plastic deformation and expands, and the gap between the diamond pin and the corresponding positioning hole in the workpiece is reduced.

The invention discloses an induction brazing welding method for a metal part. The method utilizes induction brazing welding equipment and then is implemented according to the following steps of: a step 1 of selecting the induction brazing welding equipment and determining related parameters; a step 2 of carrying out weldment surface processing, i.e. roughening the welding surface of a weldment, processing the metal-plated surface of the weldment, carrying out matched selection between the weldment and a soldering flux, a brazing filler metal, a welding temperature and a brazing clearance and selecting each process parameter of induction brazing; a step 3 of assembling and fixing the weldment; and a step 4 of implementing welding. According to the induction brazing welding method disclosed by the invention, the induction welding and the induction brazing welding of structures of different materials, pipe fittings, sheets, tube plates and the like are implemented, the sealing performance of a weld joint is improved, the intensity of the weld joint is reduced, the electrical conductivity is obviously improved, and the weld joint has a reliable quality.

The invention relates to steel for a ball screw bearing. Alloy components of the steel comprise, by mass, 0.45-0.60% of C, 0.15-0.40% of Si, 0.50-0.80% of Mn, 0.15-0.40% of Cr, 0.002-0.006% of B, 0.02-0.07% of V, less than or equal to 0.015% of S, less than or equal to 0.025% of P, less than or equal to 0.10% of Mo, less than or equal to 0.08% of Al, less than or equal to 0.0010% of Ca, less thanor equal to 0.0010% of O, less than or equal to 0.04% of As, less than or equal to 0.03% of Sn, less than or equal to 0.005% of Sb, less than or equal to 0.002% of Pb, and the balance Fe and inevitable impurities. A preparation process of a bar product comprises the steps of molten steel smelting, continuous casting, cogging-down, hot rolling, tempering, stress relief annealing and the like. The final properties meet the conditions that the surface hardness of the bar reaches 220-260 HBW, the metallographic structure of the bar is a uniform sorbite structure, the austenitic grain size of the bar is higher than or equal to the seven-level, the yield strength of the bar is 600-800 MPa, the tensile strength of the bar is 800-900 MPa, and the percentage elongation of the bar is greater than orequal to 15%.

The invention relates to a low alloy die steel material which comprises the following components by weight: 0.68-0.78% of C, 0.7-1.0% of Si, 0.7-1.1% of Mn, not more than 0.02% of P, not more than 0.02% of S, 2.2-2.5% of Cr, 0.2-0.3% of Mo, 0.15-0.35% of V, 0.3-0.4% of Ni, the balance of Fe and inevitable impurities. The manufacturing method comprises the following steps: performing smelting and casting of the components to obtain a steel ingot; adding the steel ingot into a radial forging machine heating furnace at 600-800 DEG C, heating to 1200-1230 DEG C with a heating speed of 60-120 DEG C/h, then performing thermal insulation for 3-5 hours; forging in a forging machine to obtain steel materials with an initial forging temperature of 1050-1100 DEG C and a final forging temperature of not less than 850 DEG C. After the obtained die steel is subject to quenching at 910-950 DEG C and tempering heat treatment at 160-200 DEG C, the impact toughness is above 135 J/cm2, and the hardness HRC is above 62.

The invention relates to a processing inspection fixture of a special steel tensile sample and an inspection method. The processing inspection fixture comprises an upper fixture and a lower fixture, wherein each of the upper fixture and the lower fixture is of a tower-shaped threaded sleeve structure, and is composed of clamping ends and threaded sleeves; the other ends of the upper and lower clamping ends are respectively mounted in a upper tester jaw and a lower tester jaw; the upper fixture and the lower fixture respectively fix one end of a tensile finished product sample with a threaded head; meanwhile, a tester extensometer is clamped on the tensile finished product sample with the threaded head. According to the invention, the technical problems that the short special steel tensile sample cannot clamp the extensometer and the clamp slipping affects the accuracy of inspection results are solved; the fixture is convenient and rapid to replace, can be recycled, and has long service life; the tensile batch inspection of the special steel products can be completed at low cost by using the processing inspection fixture for the special steel tensile sample and the inspection method.

The invention discloses a method for reducing deformation in large-scale thin-wall cylindrical forging heat treatment, which comprises the following steps: firstly laying #-shaped padding iron in a heat treatment furnace, wherein the #-shaped padding iron is used as a supporting tool, adjusting the levelness of the #-shaped padding iron to allow the #-shaped padding iron to be in a horizontal state, finally vertically putting a large-scale thin-wall cylindrical forging on the #-shaped padding iron to allow the forging to pass through the center of the #-shaped padding iron and to allow the axis of the forging to be superposed with a straight line which is perpendicular to the horizontal plane where the #-shaped padding iron is located; the method provides uniform supporting points and a flat supporting surface, increases the contact area of the forging and the tool, and thus significantly reduces the heat treatment deformation generated during high temperature heating of the large-scale thin-wall cylindrical forging. The invention also discloses a tool for reducing deformation in large-scale thin-wall cylindrical forging heat treatment, and the supporting tool is the #-shaped padding iron; the tool is simple in structure, convenient for processing, and can improve the condition of non-uniform supporting of the forging during heat treatment.

The invention provides a method and a device for carrying out isothermal normalizing heat treatment on alloy cemented steel parts utilizing forging waste heat. The method comprises the following steps: after finish forging of a forged steel blank, slowly cooling the forged steel blank from the final forging temperature to a pre-cooling temperature T1 at a pre-cooling rate V1, insulating heat for t1, then rapidly cooling to a forced cooling temperature T2 at a forced cooling rate V2, carrying out isothermic transition at the isothermic temperature of Tiso for isothermic time tiso, and then cooling to room temperature in a random cooling mode. The invention also provides a device for isothermal normalizing of cemented steel parts utilizing forging waste heat, and the device is composed of atransmission mechanism, a slow cooling chamber, a rapid cooling chamber, an isothermal furnace, a control system, a transmission system and process parameter calculation and correction software. The calculated process parameters can be used for precise control and operation of the device, thereby guaranteeing that the normalizing quality of steel parts is superior or at least equal to the heat treatment quality using conventional normalizing and isothermal normalizing.

The invention relates to steel for ball screws. The steel for ball screws comprises, by mass: 0.45%-0.60% of C, 0.15-0.40% of Si, 0.90-1.10% of Mn, 0.70-1.20% of Cr, less than or equal to 0.015% of S,less than or equal to 0.025% of P, less than or equal to 0.25% of Ni, 0.15-0.40% of Mo, less than or equal to 0.30% of Cu, less than or equal to 0.05% of Al, less than or equal to 0.0010% of Ca, lessthan or equal to 0.003% of Ti, less than or equal to 0.0010% of O, 0.0050-0.0090% of N, less than or equal to 0.04% of As, less than or equal to 0.03% of Sn, less than or equal to 0.005% of Sb, lessthan or equal to 0.002% of Pb, and the balance Fe and inevitable impurities. The delivery state of the steel is as follows: high-temperature quenching and tempering are carried out, and the hardness meets 220-280 HBW, and the microscopic structure is of a sorbite and bainite structure, and is subjected to SEP 1927 water immersion high-frequency flaw detection, so that the defect length is requirednot to exceed 5 mm. The manufacturing process comprises the steps of electric furnace or converter, external refining, VD or RH vacuum degassing, continuous casting, continuous casting blank squaringto form an intermediate billet (a square billet), intermediate billet heating and rolling, finishing, quenched-tempered heat treatment (including high temperature quenching and tempering), surface lathing and warehousing.

The invention relates to high-toughness cold-work mould steel and a preparation method thereof, belonging to the technical field of alloy steel manufacturing processes. The steel comprises the following chemical components in weight percentage: 0.5%-0.72% of C, 0.6%-0.8% of Si, 0.6%-1.0% of Mn, 2.0%-2.4% of Cr, 0.15%-0.25% of Mo, 0.1%-0.25% of V, 0.5%-0.8% of Ni and the balance of Fe. The preparation method of the cold-work mould steel comprises the following steps of: mixing the raw materials according to the a formula, smelting and pouring the batch mixtures in an induction furnace, and then carrying out electroslag remelting; and then forging and annealing, heating the mixtures to 850-930 DEG C for austenitization, and then carrying out secondary annealing at 180-200 DEG C after oil quenching to finally obtain the high-toughness cold-work mould steel. The cold-work mould steel has higher toughness matching and higher hardness and is a steel type suitable for manufacturing precise complex moulds.

The invention relates to a long-life wet pan gear and a manufacturing method thereof. The wet pan gear is chemically made from 3.4-3.8% of C, 2.2-2.6% of Si, 0.6-0.9% of Mn, not more than 0.06% of P, not more than 0.03% of S, 0.4-0.7% of Cu, 0.05-0.2% of Mo, 0.4-0.6% of Cr and the balance of Fe. The manufacturing method comprises the following steps of: making a mold, smelting, casting, smelting into an alloy liquid at 1480-1500 DEG C, adding rare earth ferrosilicon magnesium alloy nodulizer, uniformly mixing, and pouring into the mold to cast a gear blank; thermally treating the blank at 900-920 DEG C for 2-4 h, heating the tooth part of the blank to 280-310 DEG C, and tempering for 2-3 h; and processing by a lathe so that the surface roughness Ra of the gear reaches 6.3-12.5. The strength and the wear resistance of the product are increased by 2-3 times higher than those of common spheroidal graphite cast iron, the tensile strength is 780-810 MPa, the yield strength is 580-610 MPa, the hardness HRC of the tooth part reaches 40-48, and the average service life of the product is long.

The invention relates to the technical field of metal cutting tool manufacturing, and particularly relates to a manufacturing process of an external gear drum type broach fine gear cutter disc. The process comprises the technological steps of blank manufacturing, turning machining, wire cutting rough machining, vacuum heat treatment, cold treatment, surface grinding, rake face grinding, walking wire slowly for inner tooth fine cutting, cutter fine grinding through cylindrical grinding and the like, wherein in the surface grinding working procedure, low-temperature stress-removing aging treatment procedures are arranged between the surface rough grinding and the surface semi-fine grinding and between the surface semi-fine grinding and the surface fine grinding correspondingly to eliminate the surface stress generated in the grinding process so as to reduce the deformation after the surface fine grinding. According to the process, the manufacturing precision of the drum type broach cutter disc is improved, the wear resistance of the cutter disc is improved, and the manufacturing cost of the cutter disc is reduced.

The invention belongs to the technical field of heat treatment, in particular to a composite stepped carburizing and quenching technology of a gear shaft. The composite stepped carburizing and quenching technology of the gear shaft includes the steps of entering furnace and heating, preserving heat, reheating, preserving heat of the stepped carburizing and quenching, reducing temperature and preserving heat, outing furnace and quenching, and the like. By adoption the composite stepped carburizing and quenching technology of the gear shaft, a constant temperature is firstly applied at a temperature below the critical point of the transformation before the workpiece is carburized, the temperature of the workpiece tends to be uniform inside and outside the temperature, thus, the internal and external temperature difference, the heating speed, and the thermal stress are reduced; and in carburizing stage, the stepped carburizing is adopted, that is, increase of cyclation and decrease of carbon concentration gradient, thus, the diffusion rate of carbon atoms is increased, the holding time of workpieces at high temperature is reduced, the deformation of heat treatment is reduced, and the requirements of metallurgical structure and mechanical properties are met.

The invention discloses a high-precision cold drawn pipe and a manufacturing method thereof. Low-alloy high-tensile structural steel is used as the blank. The high-precision cold drawn pipe is mainly composed of carbon, silicon, manganese, phosphorus, sulphur, niobium, vanadium, titanium, chromium, nickel, copper, nitrogen, molybdenum, aluminum and a trace of boron which are used for regulating the steelmaking quality and mechanical performance, and iron. The high-precision cold drawn pipe has high precision, high strength and high tenacity. The manufacturing method is simple. The manufactured steel pipe is high in precision, and is high in strength and tenacity compared with cold drawn pipes. By means of the method, the strengthened and toughened high-precision cold drawn pipe can be manufactured, it can be ensured that the tensile strength of cold drawn pipes made from the same materials exceeds the national standard 100 Mpa, and the test result of a V2 type notch impact sample exceeds 27 J.

The invention relates to a device for performing quenching to a track plate, in particular to a quenching machining tool for heat treatment and cooling for a track plate. The quenching machining tool is invented and mainly aims to solve the problems of large deformation, uneven hardness and soft spots existing in the track plate since the track plate discharged from the furnace is put into the circulating water for quenching at present. The quenching machining tool comprises a box body, wherein a water drain pipe is arranged at the lower part of the box body, lower driving rollers are respectively installed at the upper part of the box body, all the lower driving rollers are connected through chains, lower water spray nozzles are respectively arranged among all the lower driving rollers, an upper driving roller bracket above the lower driving rollers is connected with an upper beam positioned above the upper driving roller bracket through a connecting rod in a sliding manner, a compression spring is arranged on the connecting rod, the upper beam is connected with a tool body through a leading screw, the tool body is fixedly connected with the box body, upper driving rollers are arranged below the upper driving roller bracket, all the upper driving rollers are connected through chains, upper water spray nozzles are respectively arranged among all the upper driving rollers, and the upper water spray nozzles and the lower water spray nozzles are respectively connected with a high pressure water pump respectively through pipelines; and an upper main driving roller on the right side and a lower main driving roller on the left side are connected with a speed reducer respectively through chains. The quenching machining tool has the advantages of small heat treatment deformation, even hardness and no soft spot.

The invention discloses a preparation method of a wear-resistant ball for cement. The preparation method comprises the following step that a wear-resistant ball workblank is obtained through pouring, wherein a wear-resistant ball workblank alloy comprises, by weight percentage, 3.2-3.4% of C, 0.9-1.2% of Si, 0.4-0.8% of Mn, 0.002-0.01% of P, 0.005-0.013% of S, 1.4-1.7% of Cr, 0.14-0.18% of RE, 0.15-0.35% of W, 0.04-0.12% of V, 1.25-1.45% of Ni, 0.03-0.06% of Te, 0.02-0.08% of Cu and the balance iron. According to the preparation method of the wear-resistant ball, internal defects of a material are effectively eliminated; wear resistance and fatigue strength of the wear-resistant ball are improved; meanwhile, the preparation method has the beneficial effects of being free of oxidation, free of decarburization, free of element depletion and the like; and heat treatment deformation of the wear-resistant ball can be reduced.

The invention discloses a large-pipe-diameter thin-wall pipe post-welded heat treatment device and a using method thereof, and belongs to the technical field of welding heat treatment. The device comprises steel pipe supporting seats (1), electric heating elements (2), insulating layers (3) on the electric heating elements (2), thermocouples (4), a binding material (5), an inner pipe wall heat preservation layer (6) and a supporting frame (7), wherein the electric heating elements (2) are basically equally and uniformly arranged along the outer circumference of a steel pipe (8), and each of the electric heating elements (2) and the corresponding thermocouple (4) are respectively connected with the corresponding heat treatment temperature control instrument. During use, the electric heatingelements (2) of the device is electrified and heated, so that an annular weld joint (9) of the steel pipe (8) and the nearby area are heated to the heat treatment temperature, cooling is carried outafter heat preservation, and then the post-welded heat treatment of the steel pipe is completed. By the adoption of the large-pipe-diameter thin-wall pipe post-welded heat treatment device and the using method thereof, a better welding heat treatment and heat preservation effect can be obtained, the heating temperature is controlled accurately, the heating temperature fluctuation is small, the heat treatment deformation can be reduced, and the performance uniformity after heat treatment can be improved.