The invention discloses a method for synchronously reducing
hysteresis loss and eddy-current loss of a FeSiAl
magnetic powder core, which comprises the following steps: preparing a
salt solution of
metal M which is low-melting-point
metal with
atomic radius unequal to that of Al atoms and can form a replacement
solid solution with Al; adding the
salt solution into the FeSiAl
magnetic powder core,
drying to obtain an insulated and coated
magnetic powder core, and then adding a binder and a
lubricant to prepare magnetic
powder to be formed; and performing
compression molding on the to-be-molded magnetic
powder, and performing heat treatment to obtain the magnetic
powder core. The low-melting-point M atoms are diffused into the FeSiAl matrix and occupy Al vacancies, lattice
distortion can be reduced in the annealing process, and therefore coercive force and
magnetic hysteresis loss are reduced; more importantly, after the FeSiAl is doped with the M atoms, the resistivity of the matrix is increased, eddy-current loss in the particles can be effectively inhibited, meanwhile, the Al2O3
coating layer generated through in-situ oxidation can effectively isolate the eddy-current loss among the particles, and therefore the
magnetic hysteresis loss and the eddy-current loss are synchronously reduced through the method.