The invention discloses an iron-
silicon-
chromium alloy composite material with high magnetic
conductivity and low loss and a preparation method thereof, and the preparation method comprises the following steps: the main component comprises the following components in percentage by
mass: 95-99.5% of iron-
silicon-
chromium alloy powder; and 0.5%-5% of inorganic nano aluminum
oxide. The preparation method comprises the following steps: carrying out wet ball milling treatment on Fe-Si-Cr
magnetic powder and nano aluminum
oxide by adopting a mechanical alloying method,
drying after treatment to obtain a mixed dry material, adding
epoxy resin glue into the mixed dry material, and finally carrying out dry-wet
granulation to obtain a target product, namely the Fe-Si-Cr
alloy composite material. According to the invention, through the process combination of mechanical alloying and
granulation, an insulating
system compositely coated with inorganic nano aluminum
oxide and
epoxy resin is obtained, and firm
coating of an insulating layer and good
formability of composite
powder are realized, so that the magnetic
conductivity of the alloy is greatly improved, the loss of the alloy is reduced, the magnetic
conductivity of the alloy is 43.2 at-100 kHz, and the loss of the alloy is 328.8. A soft
magnetic composite material solution with excellent comprehensive performance is provided for related industries, and the requirements for integration and reliability in the fields of integrally-formed inductors, transformers and the like are met.