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Preparation method of pre-dispersed carbon nano-tube rubber masterbatches

A carbon nanotube and pre-dispersion technology, applied in the field of materials, can solve problems such as difficult transportation, heavy pollution, and unsatisfactory demand, and achieve the effects of reduced volume resistivity, improved tear strength, and improved mechanical properties

Active Publication Date: 2015-04-15
SHANDONG DAZHAN NANO MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this method are: the preparation method still belongs to the category of small laboratory experiments, and the powdery carbon nanotubes are also unavoidable, easily flying, polluting, and difficult to transport.
Its shortcoming of above-mentioned method is: preparation method still belongs to the category of laboratory small test, can not be applied in the large-scale rubber industrial production
The disadvantages of the above method are: the preparation method also cannot avoid the powdery carbon nanotubes being easy to fly, causing great pollution, difficult to transport, and difficult to apply to large-scale rubber industrial production.
The disadvantages of this method are: the preparation method still belongs to the category of small laboratory experiments, and the powdery carbon nanotubes are also unavoidable, easily flying, polluting, and difficult to transport.
However, this method is only suitable for special occasions such as conductive inks, and is far from meeting the needs of the rubber industry and other polymer industries.

Method used

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  • Preparation method of pre-dispersed carbon nano-tube rubber masterbatches
  • Preparation method of pre-dispersed carbon nano-tube rubber masterbatches

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Add 20 parts of multi-walled carbon nanotubes into a pressure-resistant glass reactor, add 10-20 parts of maleic anhydride, seal the reactor, raise the temperature of the oil bath to 150-200° C. and react for 8-20 hours. After the reaction, cool to room temperature, wash the reaction mixture with toluene and methanol respectively, filter, and vacuum-dry the filter cake at 60°C overnight to obtain surface-modified multi-walled carbon nanotubes;

[0054] Mix the above-mentioned carbon nanotubes with 100 parts of plasticized natural rubber, 5 parts of microcrystalline wax, 5 parts of stearic acid, 1 part of anti-aging agent, and 1 part of activator in an internal mixer and an open mixer according to a certain rubber mixing process. Uniform refining to obtain high-concentration pre-dispersed carbon nanotube rubber composites;

[0055] The above-mentioned pre-dispersed carbon nanotube rubber composite material is made into rubber strips, added to a single-screw rubber extrud...

Embodiment 2

[0061] Weigh 80 parts of multi-walled carbon nanotubes and add them into a pressure-resistant glass reactor, then add 40-80 parts of dicyclopentadiene, seal the reactor, and raise the temperature to 150-200° C. for 6-10 hours. After the reaction, cool to room temperature, wash the reaction mixture with toluene and methanol respectively, filter, and vacuum-dry the filter cake at 60°C overnight to obtain surface-modified multi-walled carbon nanotubes;

[0062] Mix the above-mentioned carbon nanotubes with 10 parts of masticated natural rubber, 20 parts of microcrystalline wax, 10 parts of stearic acid, 1 part of anti-aging agent, and 1 part of activator in an internal mixer and an open mixer according to a certain rubber mixing process. Uniform refining to obtain high-concentration pre-dispersed carbon nanotube rubber composites;

[0063] The above-mentioned pre-dispersed carbon nanotube rubber composite material is made into rubber strips, added to a single-screw rubber extrude...

Embodiment 3

[0069] Weigh 50 parts of multi-walled carbon nanotubes and add them into a pressure-resistant glass reactor, then add 20-40 parts of dicyclopentadiene, seal the reactor, and raise the temperature to 150-200° C. for 6-10 hours. After the reaction, cool to room temperature, wash the reaction mixture with toluene and methanol respectively, filter, and vacuum-dry the filter cake at 60°C overnight to obtain surface-modified multi-walled carbon nanotubes;

[0070] Mix the above-mentioned carbon nanotubes with 20 parts of masticated natural rubber, 10 parts of microcrystalline wax, 10 parts of stearic acid, 1 part of anti-aging agent, and 1 part of activator in an internal mixer and an open mixer according to a certain rubber mixing process. Uniform refining to obtain high-concentration pre-dispersed carbon nanotube rubber composites;

[0071] The above-mentioned pre-dispersed carbon nanotube rubber composite material is made into rubber strips, added to a single-screw rubber extrude...

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Abstract

The invention belongs to the field of materials and specifically relates to a preparation method of pre-dispersed carbon nano-tube rubber masterbatches. The method is characterized in that the rubber masterbatches comprise the following ingredients, by weight, 5-100 parts of carbon nano-tube, 5-100 parts of rubber, 5-100 parts of wax, 0.5-50 parts of a dispersing aid, 0.5-5 parts of an anti-aging agent and 0.1-10 parts of an activator. The preparation method of the rubber masterbatches comprises the following specific steps: carrying out high-speed shearing on the above ingredients, mixing, carrying out in situ activated modification on carbon nano-tube such that carbon nano-tube is uniformly dispersed and has no micron-scale aggregate, and pelleting so as to obtain the pre-dispersed high-concentration carbon nano-tube rubber masterbatches. By the use of the pre-dispersed carbon nano-tube rubber masterbatches prepared by the above formula and method, tear strength of tire tread rubber can be raised by about 5-10% and even more, wear volume of Akron is reduced by about 30% and even more, volume resistivity is minimized by two orders of magnitudes, and mechanical properties such as tensile strength, elongation at break and the like are basically unchanged or increased a little.

Description

technical field [0001] The invention belongs to the field of materials, and in particular relates to a preparation method of pre-dispersed carbon nanotube rubber masterbatch. Background technique [0002] The hardness or modulus of carbon nanotubes is comparable to that of diamond, and the Young's modulus is about 1.8TPa; the tensile strength is about 200GPa, which is 100 times stronger than steel, but its weight is only 1 / 6 to 1 / 7 of the latter. At the same time, the elastic strain of carbon nanotubes can reach up to about 12%, which has good flexibility like a spring. The electrical conductivity of carbon nanotubes can reach 10,000 times that of copper, and the thermal conductivity is also very good. Therefore, carbon nanotubes are called "super fibers". Since carbon nanotubes have a surface structure and chemical composition similar to carbon black, they are ideal reinforcing fillers that can be used in rubber composites, endowing rubber products with high strength, hig...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L7/00C08L11/00C08K13/06C08K9/04C08K7/00C08K3/04B29B9/06B29B7/28B29B7/72C08L9/06C08L9/00C08J3/22
CPCB29B7/28B29B7/72B29B9/06B60C1/0016C08J3/226C08J2307/00C08J2309/06C08J2311/00C08J2407/00C08L7/00C08L9/06C08L11/00C08L2205/02C08L2205/03C08L91/00C08K13/06C08K9/04C08K7/24C08K5/09C08L9/00C08K3/04C08K3/36
Inventor 李岩徐泗蛟翟俊学马云涛
Owner SHANDONG DAZHAN NANO MATERIALS
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