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Production line for self-heat-insulation building blocks for walls

A self-insulating block and production line technology, which is applied in ceramic molding workshops, ceramic molding machines, manufacturing tools, etc., can solve problems affecting production efficiency, increased production costs, and poor load-bearing capacity, so as to reduce slurry waste and save energy. Production cost, the effect of reducing production cost

Active Publication Date: 2013-06-05
河南华泰新材科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The blocks produced by the fully automatic block production line, on the one hand, have poor load-bearing capacity and low impact resistance due to the single block structural material; on the other hand, because dry and wet products share a mother car track, production efficiency is seriously affected; Third, because the foam concrete directly forms a solid block, steaming takes longer, which directly leads to a great increase in production costs
[0005] Although there are two self-insulating block production processes on the market, the skeleton shell is made of bricks and the interior is filled with foam concrete. However, the equipment produced by these two has a large structure, complicated process, and high cost. million yuan
The high investment cost deters a large number of investors, thus limiting the development of the project

Method used

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  • Production line for self-heat-insulation building blocks for walls
  • Production line for self-heat-insulation building blocks for walls
  • Production line for self-heat-insulation building blocks for walls

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Such as figure 1 , figure 2 , image 3 , Image 6 As shown, a production line of wall self-insulating block equipment includes a hollow brick production system 1, a steam curing system 2, a transfer system 3, a foam concrete pouring system 4 and an automatic control system 6, and the steam curing system 2 passes through the The rotating system 3 is respectively connected with the hollow brick production system 1 and the foamed concrete pouring system 4, and the automatic control system 6 is connected with the hollow brick production system 1, the steam curing system 2, the foamed concrete pouring system 4 and the transfer system through control lines. System 3 is connected. Described foam concrete pouring system 4 comprises cement silo 41, mixer 42, slurry generation pump 43, discharge mechanism 45, material injection mechanism 46, code material mechanism 47 and console 44, and described console 44 communicates with control circuit respectively The cement silo 41, ...

Embodiment 2

[0032] The difference between embodiment two and embodiment one is: as Figure 4 , Figure 7 As shown, the material control device is a manipulator, and the manipulator includes a horizontal telescopic rod 575 arranged at the lower end of the elevating rod 571, and two mechanical fingers 576 are respectively arranged at both ends of the horizontal telescopic rod 575. The horizontal telescopic rod 575 realizes telescopic function through a hydraulic cylinder. The lifting mechanism 467 for adjusting the distance between the injection plate 466 and the injection groove 465 and the hollow brick body is a lifting hydraulic cylinder arranged on the legs of the hollow brick body transmission platform 468 . The transfer system 3 includes a transfer rail, a turning trolley and a forklift.

Embodiment 3

[0034] The difference between embodiment three and embodiment one and embodiment two is: as Figure 5As shown, the lifting mechanism for adjusting the distance between the injection plate 466 and the injection groove 465 and the hollow brick body is a hinge rod 4671 and a telescopic hydraulic cylinder 4672 respectively hinged with the injection plate 466 and the platform 461 . The automatic control system 6 includes two consoles 44, one of which controls the foam concrete pouring system 4 independently.

[0035] The production process of the present invention is as follows: materials such as cement, water, and fine sand pass through the hollow brick body production system 1 to produce hollow brick bodies, and are transported to the steam curing system 2 through the transfer system 3 for steam curing, and the cured hollow brick bodies pass through the guide rails The trolley or forklift is transported to the discharge mechanism 45 of the foam concrete pouring system 4, the dis...

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Abstract

The invention discloses an equipment production line for self-heat-insulation building blocks for walls. The equipment production line comprises a hollow brick production system, a steam curing system, a transfer system, a foam concrete pouring system and an automatic control system. The steam curing system is respectively connected with the hollow brick production system and the foam concrete pouring system by the transfer system, and the automatic control system is connected with the hollow brick production system, the steam curing system, the foam concrete pouring system and the transfer system by control circuits. Compared with the traditional production line, the equipment production line has the advantages that the steam curing efficiency is greatly improved, the energy cost is greatly saved, and the production cost is reduced; and distances from a filling plate and a filling groove to hollow bricks can be adjusted via lifting mechanisms, so that slurry can be effectively prevented from flowing out of the hollow bricks during pouring when the quantity of slurry in the filling groove is excessively high, waste of the slurry is reduced, and accordingly the production cost is saved.

Description

technical field [0001] The invention belongs to the technical field of equipment production lines, in particular to an equipment production line for self-insulating wall blocks. Background technique [0002] Foamed concrete is a light-weight thermal insulation material widely used at present. It has light weight, good thermal insulation performance, and low price. It has become one of the leading products of environmental protection and energy-saving wall materials. Promoting the use of this new type of wall material can not only improve building functions, improve construction quality and construction efficiency, meet the needs of modernization and functionalization of the construction industry, but also effectively utilize existing industrial waste resources and improve resource utilization. [0003] The rapid development of China's economy, "new countryside construction" and "urbanization process" have created a golden age of extreme prosperity in the real estate industry...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B15/00
Inventor 张建华华振贵张付军
Owner 河南华泰新材科技股份有限公司
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