3787results about "Conjugated synthetic polymer artificial filaments" patented technology

The invention relates to a multi-component fiber having enhanced reversible thermal properties and methods of manufacturing thereof. The multi-component fiber comprises a fiber body formed from a plurality of elongated members, at least one of the elongated members comprising a temperature regulating material dispersed therein. The temperature regulating material comprises a phase change material. The multi-component fiber may be formed via a melt spinning process or a solution spinning process and may be used or incorporated in various products where a thermal regulating property is desired. For example, the multi-component fiber may be used in textiles, apparel, footwear, medical products, containers and packagings, buildings, appliances, and other products.

A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture. A process for producing a nonwoven article is also provided.

Environmentally degradable melt spun fibers comprising a polyhydroxyalkanoate copolymer and a polylactic acid polymer or copolymer are disclosed. A preferred configuration of the present invention is directed to environmentally degradable fibers comprising a sheath/core structure where the core comprises a biodegradable polyhydroxyalkanoate copolymer and the sheath comprises a polymer or copolymer of polylactic acid. Nonwoven webs and disposable articles comprising the environmentally degradable fibers are also disclosed.

The invention comprises polymer compositions containing 3-hydroxypropanoxy terminated polymer that exhibit reduced levels of degradation product emissions during processing, by contacting the polymer in the molten state with a melt stable, organic nitrogen-containing stabilizing compound, such as polyamide.

The present invention provides polymers made by genetically engineering microorganisms for making a self-retaining suture. In an embodiment of the present invention the genetically engineering microorganisms synthesize polyhydroxyalkanoate (PHA) polymers. In an alternate embodiment of the invention, the genetically engineering microorganisms synthesize polybetahydroxybutyrate (PHB) polymers. In an alternative embodiment of the invention, the self-retaining sutures can be made from a copolymer such as polyhydroxybutyratevalerate (PHBV), where the genetically engineering microorganisms produces PHA polymers as the monofilament base material and a different genetically engineering microorganisms produces polyhydroxybutyratevalerate (PHBV) polymers. In various embodiments of the invention, recombinant expressed self-retaining suture materials have a melting point in the range from between approximately 40° C. to approximately 180° C. In various embodiments of the invention, recombinant expressed self-retaining suture materials have extension-to-break strength of between approximately 8% and approximately 42%.

The invention provides tissue engineering compositions and methods wherein three-dimensional matrices for growing cells are prepared for in vitro and in vivo use. The matrices comprise biodegradable polymer fibers capable of the controlled delivery of therapeutic agents. The spatial and temporal distribution of released therapeutic agents is controlled by use of defined nonhomogeneous patterns of therapeutic agents in the matrices.

Fibers described herein comprise a composition including a polymer and graphene sheets. The fibers can be further formed into yarns, cords, and fabrics. The fibers can be in the form of polyamide, polyester, acrylic, acetate, modacrylic, spandex, lyocell fibers, and the like. Such fibers can take on a variety of forms, including, staple fibers, spun fibers, monofilaments, multifilaments, and the like.

The present invention is directed to a process for printing conductors, insulators, dielectrics, phosphors, emitters, and other elements that may be for electronics and display applications. The present invention also relates to viscoelastic compositions used in this printing process. The present invention further includes devices made therefrom.

Heavy weight stretch fabrics comprising ethylene/α-olefin interpolymer are described. The fabric often has a weight of at least 10 ounces per square yard measured according to ASTM 3776 and has a stretch of at least 10 percent measured according to ASTM D3107. These fabrics exhibit excellent chemical, resistance (for example chlorine or caustic resistance) and durability, that is they retain their shape and feel over repeated exposure to processing conditions, such as stone-washing, dye-stripping, PET-dyeing and the like, and industrial laundry conditions.

A method of making regenerated cellulose microfibers includes forming segmented fibers with multiple longitudinally-extending segments of slightly different composition such that there is defined splittable interfaces between juxtaposed segments of the fibers which are then split into microfibers at yields of greater than 50%. Fibers so produced may be incorporated into absorbent sheet with other papermaking fibers to provide strength, softness, bulk and absorbency to tissue, towel, and personal care products.

The invention relates a nylon 6 polymerization method and a direct spinning method of a melt of a polymer obtained with the nylon 6 polymerization method. A polyamide 6 prepolymer is prepared at the low temperature, the content of oligomers in the melt is controlled in advance, polymerization is completed before a large quantity of cyclic oligomers are generated with a condensation polymerization dynamic strengthening method, a nylon 6 polymer melt with certain molecular weight is acquired, the content of extracts in the product is smaller than or equal to 1.5 wt%, and the content of cyclic dipolymers is smaller than or equal to 0.2wt%; then, direct melt spinning forming is performed after condensation polymerization dynamic strengthening ends. The process is simple, energy consumption is further reduced while the utilization rate of caprolactam is increased, the obtained melt can be directly used for melt spinning, high-capacity large-scale production is easy to realize, a modifier can be added in the polymerization process, flexible production of nylon 6 is realized, and the nylon 6 can be applied to fibers for clothes, industrial filaments, engineering plastics and other fields.

Cellulosic fibers having enhanced reversible thermal properties and applications of such cellulosic fibers are described. In one embodiment, a cellulosic fiber includes a fiber body including a cellulosic material and a set of microcapsules dispersed in the cellulosic material. The set of microcapsules contain a phase change material having a latent heat of at least 40 J/g and a transition temperature in the range of 0° C. to 100° C., and the phase change material provides thermal regulation based on at least one of absorption and release of the latent heat at the transition temperature. The cellulosic fiber can be formed via a solution spinning process, and can be used in various products where thermal regulating properties are desired.

Disclosed herein is a method for manufacturing a composite fiber filter having high efficiency and high functionality, the method comprising: melt-spinning microfiber yarns on a forming rod, which is made of a conductive material, grounded at one end thereof and rotatably driven, using a melt-spinning device, to form on the forming layer a microfiber layer consisting of the microfiber yarns; and electrospinning on the microfiber layer an electrospinnable polymer solution having a given dielectric constant, using an electrospinning device, so as to form on the microfiber layer a nanofiber layers consisting of nanofiber yarns, wherein the microfiber yarns of the microfiber layer and the nanofiber yarns of the nanofiber layer contain silver nanoparticles so as to have an antibacterial function.

Fibers and fibrous materials are disclosed that comprise a functional fiber and a binder fiber. The functional fiber can be a continuous or a staple fiber, while the binder fiber is a staple bicomponent fiber. Uses of the fibers and fibrous materials are also disclosed.

The present invention relates to fiber compositions comprising gels or hydrogels. The invention further relates to the composition of a gel or hydrogel loaded biodegradable fiber and methods of fabricating such fibers. The present invention further provides tissue engineering and drug-delivery compositions and methods wherein three-dimensional matrices for growing cells are prepared for in vitro and in vivo use. The invention also relates to methods of manipulating the rate of therapeutic agent release by changing both the biodegradable polymer properties as well as altering the properties of the incorporated gel or hydrogel.

The invention provides a drawn and/or crimped fiber comprising a biodegradable polymer, such as polylactic acid, wherein the drawn and/or crimped fiber exhibits a storage-stable tenacity that does not decrease from an initial tenacity upon manufacture by more than about 10% after storage for 120 days in ambient conditions. The polymer composition used to form the fiber may comprise a softening agent. The fiber can be a drawn and crimped bicomponent fiber that is helically self-crimped and which comprises a first biodegradable polymer component and a second biodegradable polymer component, wherein the first polymer component and the second polymer component exhibit different polymer morphology such that each polymer component will undergo a different extent of longitudinal shrinkage upon application of heat. The outer surface of the fiber may carry a water-repellant coating. The invention also provides a method of forming a drawn and/or crimped fiber exhibiting storage-stable tenacity.

The polymeric composition of this invention can be used as a temporary support material in the additive manufacturing of three dimensional articles without compromising the quality of the ultimate product, reducing printing speed, increasing cost, increasing the incidence of printer jamming, or requiring printers of increased complexity. This invention more specifically discloses a polymeric composition which is particularly useful as a temporary support material for utilization in three-dimensional printing, said polymeric composition being comprised of a first polymeric component which is suitable for use as a modeling material and a second polymeric component which is immiscible with the first polymeric component, wherein the polymeric composition has a continuous phase, wherein the continuous phase is comprised of the second polymeric component, and wherein the polymeric composition has a Shore A hardness of at least 80.

The present invention relates to a monofilament suture prepared by co-extruding polymers having different Young's moduli and to a process for preparing the same. The suture is prepared in such a form that a polymer having a high Young's modulus surrounds a polymer having a low Young's modulus. The monofilament suture prepared by the present invention has excellent knot security, flexibility and/or knot strength.

The invention discloses a method for in situ generating a nano cellulose microfibril reinforced polymer composite material, comprising the following steps: using ionic liquid as a primary solvent, dissolving cellulose, or mixing cellulose with other polymers via solution mixing, and controlling the solubility of the cellulosic material in the solvent to maintain naturally occurring nano cellulose microfibril in the cellulosic material, so as to in situ obtain the nano cellulose microfibril reinforced polymer composite material. The nano microfibril can be observed under a transmission microscope obviously, which is different from the completely dissolved cellulose solution. In the preparing process, the dissolving temperature is controlled within 30-150 DEG C, and stirring and vacuum deaeration are used as auxiliary. By controlling the dissolving time, solution concentration and ratio of mixing, a polymer solution containing cellulose microfibril with dimension of 5-300 nanometers can be obtained. The polymer solution can be used for preparing composite material fiber, hollow fibrous membrane, diaphragm, film, gel, porous material and other known applications of enhanced material.

A biodegradable hydrophilic binder fiber. These fibers may be produced by co-spinning an aliphatic polyester material in a side-by-side configuration with a polylactide polymer to obtain a fiber with improved material attributes. A multicarboxylic acid may be incorporated into either or both components of the fiber. The aliphatic polyester polymer may be selected from a polybutylene succinate polymer, a polybutylene succinate-co-adipate polymer, or a blend of these polymers. The biodegradable bicomponent fiber exhibits substantial biodegradable properties, yet has improved thermal stability and has significantly reduced shrinkage. The bicomponent fiber may be used in a disposable absorbent product intended for the absorption of fluids such as body fluids.

Multi-component fibers having enhanced reversible thermal properties and methods of manufacturing thereof are described. In one embodiment, a multi-component fiber includes a fiber body formed from a set of elongated members, and at least one of the set of elongated members includes a temperature regulating material having a latent heat of at least 40 J/g and a transition temperature in the range of 22° C. to 40° C. The temperature regulating material provides thermal regulation based on at least one of absorption and release of the latent heat at the transition temperature. The multi-component fiber can be formed via a melt spinning process or a solution spinning process and can be used or incorporated in various products where a thermal regulating property is desired. For example, the multi-component fiber can be used in textiles, apparel, footwear, medical products, containers and packagings, buildings, appliances, and other products.

The present invention relates to starch compositions which contain starch and additives. The starch has a weight average molecular weight ranging from about 1,000 to about 2,000,000. The additives can be plasticizers or diluents. The composition containing the starch and the additive is formed by means of passing the composition through a die to produce fibers, foams or films. These compositions have an extensional viscosity in the range from about 50 to about 20,000 pascal seconds. The starch compositions preferably contain a polymer that is substantially compatible with starch and has a weight-average molecular weight of at least 500,000.

Cellulosic fibers having enhanced reversible thermal properties and methods of forming such cellulosic fibers are described. In one embodiment, a cellulosic fiber includes a fiber body formed of an elongated member. The elongated member includes a cellulosic material and a temperature regulating material dispersed within the cellulosic material. The temperature regulating material includes a phase change material having a transition temperature in the range of −5° C. to 125° C. The cellulosic fiber can be formed via a solution spinning process and can be used in various products where thermal regulating properties are desired. For example, the cellulosic fiber can be used in textiles, apparel, footwear, medical products, containers and packagings, buildings, appliances, and other products.

Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs. The fibers and fibrous articles have further applications in flushable personal care and cleaning products, disposable protective outerwear, and laminating binders.

The invention relates to a preparation method of recycled polyester chip microfilaments and a usage thereof, belonging to the field of plastic modification and category of composite material/alloy promoter. The polyester chip microfilament is an ideal promoter which has excellent performance, environment-friendliness, high added value, wide application range and broad market prospect and can change the mechanical property of the composite material/alloy. Recycled blow molding polyester (RPET/RPBT) is taken as main raw material, and the following formula and process are adopted for preparing the microfilament according to parts by weight: 100 parts of recycled polyester (RPET/RPBT), 5-30 parts of wire-drawing high-density polyethylene (HDPE)/ polypropylene (PP)/ linear low-density polyethylene (LLDPE), 0.1-4 parts of crosslinking agent/ chain extender/anchoring agent, 0.1-0.8 part of antioxidant, 0.5-6 parts of nucleating agent, and 1-5 parts of nucleate accelerant, and other processing aids (such as lubricant and plasticizer)/functional aids (such as fire retardant and ultraviolet absorber) can be additionally and appropriately added. The microfilament is prepared through extrusion, cooling, drawing and granulating by the reaction under 90-260 DEG C under the action of mechanical shear. The recycled polyester (RPET/RPBT) microfilament prepared in the invention can endow the composite material/alloy with excellent mechanical property.

A spontaneously degradable fiber excellent in bulkiness, softness, stretchability and feeling, which comprises (A) a low heat-shrinkable fiber component comprising a high crystalline aliphatic polyester and (B) a high heat-shrinkable fiber component comprising an aliphatic polyester, e.g., a low crystalline or non-crystalline aliphatic polyester, and a block copolymer or a mixture the main component of which is an aliphatic polyester and which comprises a high-melting component and a low-melting component. Further, fibers excellent in self-crimpability or self-adhesion property and dividable fibers are obtained by suitably combining the fiber components (A) and (B) to form conjugated fibers or composite yarns.

Polypropylene fibrous elements and more particularly polypropylene microfiber fibrous elements, fibrous structures including polypropylene fibrous elements, and processes for making same are provided.

There is provided a method for splitting a split type conjugate fiber. The method includes four steps. Firstly, there is provided a first polymer with crystallization of 40% to 95% and a second polymer with crystallization of 1% to 25%. Secondly, a conjugate fiber is made of the first and second polymers by conjugate spinning. Thirdly, the conjugate fiber is submerged in water so that the conjugate fiber contains water. Finally, the conjugate fiber is heated and split into fine fibers.

Improvements in permitting brighter colorations within polypropylene fibers and/or yarns while simultaneously providing more efficient production methods of manufacturing of such colored fibers as well are provided. Generally, such fibers and/or yarns have been colored with pigments, which exhibit dulled results, or dyes, which exhibit high degrees of extraction and low levels of lightfastness. Such dull appearances, high extraction levels, and less than stellar lightfastness properties negatively impact the provision of such desirable colored polypropylene fibers and/or yarns which, in turn, prevents the widespread utilization of such fibers and yarns in various end-use applications. Thus, it has surprisingly been determined that brighter colorations, excellent extraction, and more-than-acceptable lightfastness characteristics can be provided, preferably, through manufacture with certain polymeric colorants that include poly(oxyalkylene) groups thereon. Fabric articles comprising such novel fibers and/or yarns are also encompassed within this invention.

The invention relates to nonwoven fabrics containing polymeric multiple component fibers which include a core component and a plurality of wing components attached to the core. The polymeric core component has an elasticity that is greater than the elasticity of at least one of the wing polymeric components. The fibers assume a spiral twist configuration in which the plurality of wings substantially spiral about the core. In a preferred embodiment, the nonwoven fabrics have elastic stretch and recovery properties with a textile-like hand.