The present invention discloses a process for producing low-
titer, high-strength and high-modulus
polyethylene fibers, comprising the following steps: dissolving the ultra-high molecular weight
polyethylene into paraffin oil with a low
viscosity to form a
spinning solution with a concentration of 3ˆ¼15%; extruding the
spinning solution through a thin spinneret with at least 10 orifices having a
diameter ¦ of 0.7ˆ¼0.8mm and a length /
diameter ratio of 10ˆ¼12, by applying a
high pressure in the range of 2.5±1.0MPa to the
spinning solution, such that the fluid in the orifices is extruded at a
shear rate of 200ˆ¼3 500sec -1 ; and then performing a jet stretch at a deformation rate of 200ˆ¼5 000min -1 within an air-gap of 10ˆ¼15mm between the spinneret and the quench bath surface; feeding the jet-stretched fluid into the quench bath to form gel filaments; extracting and
drying the gel filaments; and performing a multistage ultrahigh post stretch on the dried gel filaments with a
stretch ratio of 15 or less. In this process, the solution is extruded at a
high rate by using a spinneret with small orifice
diameter, thereby achieving a high
shear rate and a high deformation rate, so the present process is a novel and effective spinning process.