906 results about "Thermal bonding" patented technology

Surgical devices such as implants or suture fastenings are assembled from a plurality of discrete components, one of which components includes a heat bondable plastic material for bonding the components together. At least two components are bonded to each other by the applying heat to the heat bondable plastic material of one component. The heat bondable plastic material is preferably a polymeric or composite material suitable for surgical applications and implantation in humans, and may be a biodegradable material. A laser may be used as the heat source. The present invention is advantageously embodied in heat bonded fastenings for sutures or K-wires, in which a variety of different suture anchors are usable, including expandable distal suture anchors. Other embodiments include a metal bone plate which is held to bone by a metal bone screw and a nut of bondable material bonded to the plate to secure the connection; a piece of bondable material bonded to a metal prosthesis to custom fit the prosthesis; and a surgical implant custom formed by bonding together a plurality of discrete elements one or more of which is bondable.

A medical device (10) including a tube (11) having a highly uniform and repeatable inner and outer diameter, the tube (11) possessing good trackability, pushability and torquability, and the tube (11) being highly resistant to collapse, necking or kinking during use. The tube (11) first includes a metal coil (14) in a stressed, radially expanded condition, the metal coil (14) preferably being formed as a flat wire. The tube (11) also includes a metal braid (16) extending over at least part of the coil (14). The tube (11) further includes a polymeric bonding layer (18) positioned over and contacting at least the coil (14). The polymeric layer (18) is preferably heat-shrinkable shrinkable tubing made of one or more of nylon or polyurethane. The tube (11) optionally includes an inner liner (20) beneath and in contact with at least part of the coil (14), the liner (20) preferably being composed of PTFE. The polymeric layer (18) maintains the coil (14) in its stressed, radially expanded condition, for example, by adhesion to the coil (14) (such as by thermal bonding to it).

Cushioning net structures comprise random loops, such as three-dimensional random loops, bonded with one another, wherein the loops are formed by allowing continuous fibers, made of ethylene/α-olefin interpolymers, to bend to come in contact with one another in a molten state and to be heat-bonded at most contact points. The structures provided herein have desirable heat resistance, durability and cushioning property. The cushioning structures are used in furniture, vehicle seats etc.

Nonwoven materials having a pattern incorporated into the materials are disclosed. The nonwoven materials may be, for instance, tissue webs, meltspun webs such as meltblown webs or spunbond webs, bonded carded webs, hydroentangled webs, and the like. The pattern may be incorporated into the webs using various techniques. For instance, the pattern may be formed into the web by topically applying a bonding material. In an alternative embodiment, the pattern may be formed according to a thermal bonding process. The pattern contains individual cells that include two spaced apart expanded regions separated by a constricted region. By incorporating the pattern into the web, a material is produced having a relatively low Poisson ratio.

An apparatus for use in providing a level grout surface for placement of a wind turbine tower flange, the apparatus comprising a template member levelly suspended on the anchor bolts above the grout trough, wherein the template member comprises a surface to which grout will not adhere. The template member can comprise an upper layer and a lower grout engagement layer, wherein the grout engagement layer comprises a surface to which grout will not adhere. The upper layer can comprise a metallic layer, and the lower layer can comprise a plastic layer, wherein the upper layer and the lower layer are bonded together. The lower layer can comprise polypropylene. The means of bonding are selected from the group consisting of mechanical bonding, thermal bonding and chemical bonding. The grout can comprise an epoxy grout. The template member can be suspended through the use of magnetic nuts or the use of a rotating sleeve. The template member can comprise a plurality of sections, and can comprise a circular form.

Nonwoven substrates suitable for use as wet wipes are disclosed. The nonwoven substrates comprise at least one first region and at least one second region. The second region comprises reinforced protruding elements. In a preferred embodiment, the second region of the nonwoven substrate is reinforced by means of thermal bonding during the creation of the protruding elements of the second region. A liquid can be added to the nonwoven substrate prior to packaging or prior to use to make wet wipes. The reinforced second regions of the nonwoven substrates of the present invention make it possible to retain thickness of the wipe when wet without increasing the dry basis.

Disclosed is an electrochemical device, which comprises: (A) a binder comprising polymer particles obtained from the polymerization of: (a) 20-70 parts by weight of a (meth)acrylic acid ester monomer; (b) 20-60 parts by weight of a vinyl monomer; and (c) 0.01-30 parts by weight of an unsaturated carboxylic acid monomer, based on 100 parts by weight of a binder polymer; and (B) electrochemical cells stacked multiply by using the binder, wherein the binder allows electrode active material particles in an electrode to be fixed and interconnected among themselves and between the electrode active material and a collector, and the electrode and a separator that is in contact with the electrode are bonded to each other by way of hot fusion. The binder is also disclosed. The binder has excellent adhesion and thermal bonding characteristics, and thus is useful for an electrochemical device comprising multiply stacked electrochemical cells, and can improve the overall quality of a battery.

An improved hydroentangled well integrated composite nonwoven material, including a mixture of continuous filaments, synthetic staple fibres, and natural fibres which has a reduced twosidedness and an improved textile feeling. The synthetic staple fibres should have a length of 3 to 7 mm, and preferably there should be no thermal bondings between the filaments. The method of producing such a nonwoven material is also disclosed. The nonwoven includes a mixture of 10-50 w-% continuous filaments preferably chosen from polypropylene, polyesters and polylactides, 5-50 w-% synthetic staple fibres chosen from polyethylene, polypropylene, polyesters, polyamides, polylactides, rayon, and lyocell, and 20-85 w-% natural fibres, preferably pulp.

A thermal bonding pattern for nonwoven fabric possessing improved abrasion resistance while retaining softness, comprising a basket-weave pattern or other pattern having a transition area (2) equal to at least 10% of bonding spot area (1) in FIG. 1, more preferably a transition area (2) equal to at least 50% of bonding spot area (1), and most preferably a transition area (2) equal to at least 100% of bonding spot area.

Provided is a shoe with a cushion and ventilation device. The cushion and ventilation device includes an air pump having an air discharge tube provided at its one side, and an air tube having a connection pipe connecting to the air discharge tube of the air pump, and an air chamber, wherein the air pump is provided by placing an upper sheet having a cavity on a lower sheet having an intake hole, and thermally bonding circumference surfaces of the upper and lower sheets using microwave, and wherein the upper and lower sheets further comprise a sponge having contraction and restoring forces therein.

A thermally bonded filtration media that can be used in high temperature conditions in the absence of any loss of fiber through thermal effects or mechanical impact on the fiber components is disclosed. The filter media can be manufactured and used in a filter unit or structure, can be placed in a stream of removable fluid, and can remove a particulate load from the mobile stream at an increased temperature range. The combination of bi-component fiber, other filter media fiber, and other filtration additives provides an improved filtration media having unique properties in high temperature, high performance applications.

Nonwoven wet-lay flame barrier of the invention comprises a blend of water dispersible fibers, that are inherently fire resistant and nonshrinking to direct flame, along with water dispersible fibers extruded from polymers made with halogenated monomers and optionally including fiberglass and wood pulp, being together thermally bonded with a binder resin in a wet-lay manufacturing process to provide a relatively thin, but dense, durable flame barrier with excellent tensile, and durability properties in the end use application. The wet-lay flame barrier of this invention also allows for the manufacture of open flame resistant composite articles, while also permitting the continued use of conventional non-flame retardant dress cover fabrics, conventional non-flame retardant fiberfills and conventional non-flame retardant polyurethane foams.

A thin and uniform nonwoven fabric air filter for an internal combustion engine with a pleated form which comprises an air-laid nonwoven fabric obtained by forming a plurality of layers mainly composed of polyester-based binder fibers having a fiber length of 1 to 10 mm by an air-laid nonwoven fabric production process and performing heat adhesion, wherein an upper layer side (fluid inflow side) comprises large fibers, a lower layer side (fluid outflow side) comprises fine fibers, a final fluid outflow side comprises 100% of the polyester-based binder fibers, the basis weight (METSUKE) is from 100 to 350 g/m², the apparent density is from 0.04 g/cm³ to 0.3 g/cm³, and the dry-heat shrinkage factor after 300 hours at 100° C. is 3% or less. The air filter induces no environmental pollution, is high in dust collection efficiency, and has long life.

A process of making a paper or nonwoven article is provide. The process comprising:

• • a) providing a fiber furnish comprising a plurality of fibers and a plurality of binder microfibers, wherein the binder microfibers comprise a water non-dispersible, synthetic polymer; wherein the binder microfibers have a length of less than 25 millimeters and a fineness of less than 0.5 d/f; and wherein the binder microfibers have a melting temperature that is less than the melting temperature of the fibers;
  • b) routing the fiber furnish to a wet-laid nonwoven process to produce at least one wet-laid nonwoven web layer;
  • c) removing water from the wet-laid nonwoven web layer; and
  • d) thermally bonding the wet-laid nonwoven web layer after step (c); wherein the thermal bonding is conducted at a temperature such that the surfaces of the binder microfibers at least partially melt without causing the fibers to melt thereby bonding the binder microfibers to the fibers to produce the paper or nonwoven article.

An in-situ double vacuum debulk (DVD) composite repair system designed to produce partially or fully cured autoclave-quality hot-bond composite repairs on contoured structures. The system provides vacuum pressure for hot bond repairs to be performed on flat and contoured structures using one set-up capable of debulking (partially curing) and then fully curing composite repairs on composite and metallic aircraft structures. The use of in-situ DVD also eliminates handling of the patch/adhesive when transferring from an off-aircraft DVD chamber to the repair site on the aircraft. This can increase the probability of successful repairs because the possibility of contaminating and misaligning the adhesive and repair patch are eliminated.

Three-dimensional unitized thermoplastic foam structures are made by thermoplastic welding of different foam components. The unitized foam structures may include a planar base to which other foam components are welded to project from the base and provide a flexible three-dimensional structure. The thermal bonding or welding of the thermoplastic foam components creates a unitized structure which is both flexible and load bearing. For mattress and seating applications, the welded foam structures may be combined with an innerspring, and certain of the foam components of the structure may mechanically engage parts of the innerspring. The preferred foam deck has first and second panels interconnected by one or more webs. One or more foam decks may be employed. Other foam components may be attached to the foam decks or other components. The unitized foam structures can be employed as single or double-sided mattresses, seating structures or other flexible support structures.

In a nonwoven fiber assembly which comprises a fiber comprising a thermal adhesive fiber under moisture and in which the fiber are entangled with each other, the fibers are bonded at contacting points of the fibers by melting the thermal adhesive fiber under moisture to distribute the bonded points approximately uniformly, thereby obtaining a buffer substrate. The buffer substrate may further comprises a conjugated fiber comprising a plurality of resins which are different in thermal shrinkage and form a phase separation structure, and the conjugated fibers may have an approximately uniform crimps having an average curvature radius of 20 to 200 μm and are entangled with the fibers constituting the nonwoven fiber assembly. The buffer substrate can be obtained by a method comprising the steps of: forming a web from the fiber comprising the thermal adhesive fiber under moisture; and subjecting the obtained fiber web to a heat and moisture treatment with a high-temperature water vapor to melt the thermal adhesive fiber under moisture for bonding the fibers. The buffer substrate has a high air-permeability, an excellent cushion property and softness.

To prepare a shaped product comprising a thermal adhesive fiber under moisture and having a fiber aggregate nonwoven structure. In the shaped product, the thermal adhesive fibers under moisture are melted to bond to fibers constituting the fiber aggregate nonwoven structure and the bonded fiber ratio is not more than 85%. The shaped product has an apparent density of 0.05 to 0.7 g/cm³, a maximum bending stress of not less than 0.05 MPa in at least one direction, and a bending stress of not less than ⅕ of the maximum bending stress at 1.5 times as large as the bending deflection at the maximum bending stress. The moistenable-thermal adhesive fiber may be a sheath-core form conjugated fiber comprising a sheath part comprising an ethylene-vinyl alcohol-series copolymer and a core part comprising a polyester-series resin. Such a shaped product can be used for a building board or the like since the shaped product has a high bending stress although the product is light and has a low density.