313 results about "Custom-fit" patented technology

Cage systems that improve upon the prior art in various ways. In the preferred embodiments, devices are radiolucent, with markers, thereby allowing visualization of placement without excessive obscuration. Devices according to the invention eliminate multiple steps, instruments and trays, while being capable of a custom fit. The devices according to the invention permit easier and greater access to end plate surface area, and can be used with autografts, allografts, and biologics.

An earpiece auditory device includes a behind-the-ear (BTE) component, which includes processing circuitry. In an embodiment, the device also includes a completely-in-canal (CIC) component, shaped to fit into the ear canal of the user such that it touches the bony portion of the ear canal. In some embodiments, the CIC component includes either a universal fit or a custom fit ear mold. The custom fit ear mold can be fabricated using a rapid prototyping technology, in which the contours of the user's ear canal are scanned, and the scan data is used either directly or indirectly to replicate the ear canal contours of that user into the custom fit ear mold. In some embodiments, the ear mold is detachably interconnected with a speaker module, preferably using either an intermediate sleeve or a detachable locking pin assembly. In another embodiment, the speaker module is permanently encapsulated within the ear mold.

A composite material 10 for forming custom fitted orthopedic and other products. The composite material is easily formable when heated to temperatures of about two hundred degrees Fahrenheit for a time of at least six to eight minutes and then is rigid at temperatures of about one hundred thirty degrees. The composite material can be sewn and formed in complex shapes when initially heated to about two hundred degrees. Closure attachments 60 can be secured to the composite material as needed on site rather than at the manufacturing facility. The composite material can be custom fitted to a patient in situ.

An orthotic device is provided, including an orthosis body adapted to be wrapped around the torso of a wearer of the device, the orthosis body having at least two segments in juxtaposed relationship. Means are provided at free end portions of the at least two segments to releasably secure the free end portions to one another. At least two cables are provided, each cable operatively connected to the at least two segments. At least two sets of pulleys are mounted on the at least two segments with each cable operatively connected to the at least two segments running through a pulley on each of the at least two segments in alteration, shortening of each cable pulling the at least two segments together and tightening the orthotic device with the aid of a mechanical advantage dependent upon the number of pulleys mounted on each of the at least two segments.

An automated system for the production of a personalized custom-fit garment comprises a scanner for obtaining a three-dimensional model of a customer's body shape; a computer having non-transitory computer algorithms for scaling a digital design to the customer's body shape, customizing the digital pattern with the customer's fit and style preferences, and visualizing the drape and fit of the garment; a database comprising a set of digital design patterns; and an automated garment manufacturing system networked to a central controller. A method for creating a personalized custom-fit garment comprises obtaining three-dimensional body measurements of a customer, having the customer select and customize a particular garment design, and manufacturing the personalized garment using an automated manufacturing process. The system and method can be used to prepare any kind of garments without substantive manual intervention or touch labor.

Systems and methods are provided for designing and producing a custom-fit prosthesis. According to one embodiment, a mold is produced from which a custom-fit implant may be directly or indirectly manufactured. Medical image data representing surrounding portions of a patient's anatomy to be repaired by surgical implantation of the custom-fit implant are received. Then, three-dimensional surface reconstruction is performed based on the medical image data. Next, the custom-fit implant is designed based on the three-dimensional surface reconstruction and a positive or negative representation of a two-part mold is created with a void in the shape of the custom-fit implant by subtracting a representation of the custom-fit implant from a representation of a mold. Finally, the two-part mold is output from which the custom-fit implant may be directly manufactured; or an implant is directly output. Alternatively, an intermediate mold is created from which a two-part mold may be directly manufactured.

Systems and methods are provided for designing and producing custom-fit prosthesis. According to one embodiment, a mold is produced from which a custom-fit implant may be directly manufactured. Medical image data representing surrounding portions of a patient's anatomy to be repaired by surgical implantation of the custom-fit implant are received. Then, three-dimensional surface reconstruction is performed based on the medical image data. Next, the custom-fit implant is designed based on the three-dimensional surface reconstruction and a two-part mold is created with a void in the shape of the custom-fit implant by subtracting a representation of the custom-fit implant from a representation of a mold. Finally, the two-part mold is output from which the custom-fit implant may be directly manufactured.

A method for dispensing alternative prescription products to a patient to provide the patient alternative treatment options and increase treatment protocol compliance. After a patient is diagnosed with a medical condition requiring treatment with a prescription product, the patient is provided with a kit containing a multiple continuous positive airway CPAP interfaces designed to adapt to a plurality of different facial features. Instead of being custom fitted by a CPAP interface specialist, the patient is given multiple CPAP interfaces to try and select the CPAP interface most desirable to the patient. The patient indicates the most desirable CPAP interface and, after a predetermined period of time, the patient is provided with a new CPAP interface matching the most desirable CPAP interface selected by the patient.

A helmet liner that is custom-fitted to a wearer's head, and methods of making the liner, are provided. To make the liner, scanning equipment directly scans the person's head to generate computer-readable data containing a surface map of the head. This data then is used by suitable machining equipment to machine a custom-fitted liner from a universal liner blank, whose resulting convex surface will substantially conform to the shape and contour of the person's head. The scanning equipment desirably is or includes one or a plurality of lasers. A mobile platform including both the scanning and the machining equipment also is provided.

A cervical collar comprising an inner and an outer region, a spinal support region, an occipital support region and a neck support region, said spinal support region including upper edges, lower edges, and side edges, a fastening strap affixed to said upper edge of spinal support region, a bridge member connecting occipital support region with spinal support region, said bridge member adapted to fold with a hinging means, said occipital support region including an upper edge, lower edges, a side edge, and anchoring strap affixed to said side edge, said neck support region including an upper edge, a side edge, and a sternum edge, said upper edge affixed with cooperating hooks, a dual adjustment system located on neck support region including tabs, female members, locking teeth, windows and bars, said tab affixed with said pawl, said pawl to engageably fit said locking teeth, said inner region comprising foam adhesively affixed to plastic, said inner region including a mandible support on neck support region, said mandible support adaptable to fold inwardly and outwardly by a hinging means.

A custom-fitted helmet and a method of making the same can comprise, at a first location, obtaining head data for a customer's head comprising a length, a width, and at least one head contour. With at least one processor, generating a computerized three-dimensional (3D) headform matching the customer's head length, width, and head contour from the head data. The 3D headform can be compared to a helmet safety standard. At a second location different from the first location, a custom-fitted helmet based on the 3D headform can be formed, wherein the custom-fitted helmet satisfies the safety standard and comprises an inner surface comprising a topography that conforms to the length, width, and at least one contour of the customer's head. The first location can be a home or a store. Obtaining the head data from photographic images of a deformable interface member disposed on the customer's head.

A body part protector for being custom-fitted to a body part, including at least two protective pad inserts, each of the pad inserts having an initially flexible protective layer formed of a support material impregnated with a moisture-curable resin which hardens upon curing to form a rigid structure which retains a body part-defined shape into which it is molded during curing. The protective pad inserts are stored in moisture-proof conditions until use to prevent hardening. A pad encloses the at least two protective pad inserts, and is conformable to the molded shape of the pad inserts. A hard shell outer protector is adapted for receiving and carrying on an inner, concave surface thereof the pad and the at least two protective pad inserts positioned therein in protective position on the leg between the leg and the outer protector, the outer protector and the pad having complementary fastening elements for releasably securing the pad to the outer protector. Fasteners are carried by the hard shell outer protector for securing the molded and assembled body part protector to the body part to be protected.

Method and system for providing volume manufacturing of customizable items including receiving a data package including a plurality of manufacturing parameters, each of the plurality of manufacturing parameters associated with a unique item, verifying the received data package, and implementing a manufacturing process associated with the received data package is provided.

Light sources of a backlight are configured to customize the shape of light emitted from the clusters. The clusters are activated as a unit and modulated as to brightness, but of the customized shape. All clusters can have a similar customized PSF, or the customization of each cluster may be varied in real time. Real time changes of a clusters PSF may be based, for example, an image or a region of the image to be displayed using the clusters.

A system for custom fitting athletic shoes to an individual wearer includes a foot measurement device, an adjustable footform and an infrared activation chamber. Shoes of a single width for each length size have at least a portion of the upper made of heat malleable material to be custom fitted for width. Foot measurement data is used to calculate length size, width size and a number of custom adjustment factors. After the length size is calculated, the appropriately sized shoe and last are assembled together and subject to infrared radiation until the heat malleable material becomes plastic. Adjustments are then made to the last in accordance with the adjustment factors to provide custom width sizing. After further heat treatment to set the shoe upper and cooling, the shoe is complete. In this manner, if used in a retail setting, shoes are custom fitted to the wearer in a matter of minutes.