36 results about "Custom made implant" patented technology

A method for replacing a portion of a target bone in a living body includes the steps of attaching one or more first markers to a target bone, establishing a medical three-dimensional representation of the target bone, performing a virtual resection of a resection portion, the virtual resection constructing a three-dimensional representation of the resection portion and a three-dimensional representation of the remaining target bone including cutting edges, providing a virtual pattern of the resection portion, obtaining an implant or graft portion for replacing the resection portion of the target bone by using the virtual pattern of the resection portion, resecting the resection portion from the target bone according to the virtual resection using the first reference system of coordinates and coupling the implant or graft portion to the target bone in a position substantially matching a position of the resection portion before the actual resection.

Systems and methods are provided for designing and producing a custom-fit prosthesis. According to one embodiment, a mold is produced from which a custom-fit implant may be directly or indirectly manufactured. Medical image data representing surrounding portions of a patient's anatomy to be repaired by surgical implantation of the custom-fit implant are received. Then, three-dimensional surface reconstruction is performed based on the medical image data. Next, the custom-fit implant is designed based on the three-dimensional surface reconstruction and a positive or negative representation of a two-part mold is created with a void in the shape of the custom-fit implant by subtracting a representation of the custom-fit implant from a representation of a mold. Finally, the two-part mold is output from which the custom-fit implant may be directly manufactured; or an implant is directly output. Alternatively, an intermediate mold is created from which a two-part mold may be directly manufactured.

Systems and methods are provided for designing and producing custom-fit prosthesis. According to one embodiment, a mold is produced from which a custom-fit implant may be directly manufactured. Medical image data representing surrounding portions of a patient's anatomy to be repaired by surgical implantation of the custom-fit implant are received. Then, three-dimensional surface reconstruction is performed based on the medical image data. Next, the custom-fit implant is designed based on the three-dimensional surface reconstruction and a two-part mold is created with a void in the shape of the custom-fit implant by subtracting a representation of the custom-fit implant from a representation of a mold. Finally, the two-part mold is output from which the custom-fit implant may be directly manufactured.

A system and method for repairing an area of defective tissue reduces the removal of healthy tissue at the margins of the defect. During excision of diseased or damaged tissue, the system tracks the movement and function of a tissue resection tool within a monitored surgical space. This movement is continuously recorded to create a three-dimensional set of data points representative of the excised volume of tissue. This data set is then communicated to a custom implant forming device which creates a custom implant sized to fit the void created by the excision. The system and method of the present disclosure allows a surgeon to exercise intraoperative control over the specific shape, volume and geometry of the excised area. Moreover, the surgeon may utilize a “freehand” resection method to excise only that tissue deemed to be diseased and/or damaged, because the custom-formed implant will accommodate an irregularly-shaped resection volume.

A method and apparatus for customizing an intervertebral implant includes the initial step of obtaining a 3D anatomy of a series of vertebrae including an abnormal vertebra in a computer. The 3D anatomy of the series is then repositioned in the computer to eliminate the deformity caused by the abnormal vertebra. It is next determined whether a superior or inferior surface of the abnormal vertebra is an abnormal surface which causes the deformity, whereby an approximate gap between the abnormal surface and a desired normal surface is determined. Using that gap determination, a custom implant is constructed to engage the abnormal surface and fill the determined gap. Thus, when the implant is implanted between the abnormal surface and an adjacent surface of an adjacent vertebrae, the deformity is substantially compensated for. The implant may have articulation between the endplates to allow relative movement therebetween.

A method of designing, presenting, generating, and fabricating custom implants by obtaining a 3D image of a site to receive an implant, simulating volumetric changes of the site, generating a virtual 3D implant, and fabricating a real 3D implant. A method of implanting a custom implant in a patient, by obtaining a 3D image of a site to receive an implant, simulating volumetric changes of the site, generating a virtual 3D implant, fabricating a real 3D implant, and implanting the implant in the patient. A method of correcting disfigurement in a patient. A method of replacing a disc in a patient's back. The present invention also provides for an implant fabricated by this method.

A method for creating tubular inserts is useful for creating custom fitted inserts that correspond to the anatomy of a patient and solve the problem of pressure points, wear of the implant, damage to surrounding tissue, and denting. Surface measurements of the affected portion of a patient's internal cavity are obtained. Those measurements are used to design a core. The core is 3D printed with a soluble material. The core is wrapped with a thin filament or film such that the contours from the core develop on the outer surface of the covering. The covering is hardened and the core is dissolved away, leaving a custom-made implant device that can be deposited in the patient's cavity.

Techniques for providing medical implants that have been custom-formed for a particular patient for surface treatment to alter properties of a surface of an implant component. A dental abutment implant component, custom-formed by removing or adding material or by providing an electronic or other specification for its fabrication, is provided to a third party for a surfaced treatment to be, performed. After the abutment with surface treatment is received from the third party, it may be moved to the patient's body. One preferred kind of surface treatment employs anodization of a dental metal material such as titanium to give a pink color for improved cosmetic results. Other kinds of surface treatment including bonding may also be used. A blank implant component that has a first portion compatible with a standardized implant component, and a second portion expressly intended to be custom-formed by removing material.

A device, system and method providing a dental tool (100) and a guiding member (108) for customizing at least a portion of a member of a dental implant system by way of milling and/or filing.

A reinforced surgical membrane for supporting bone growth by shielding a bone cavity from soft tissue ingrowth comprises are a reinforcing layer (2) between a first membrane layer and a second membrane layer (4). The reinforcing layer (2) has defined therein an array of holes (3) which may connect the first and second membrane layers.

A customizable implant made of plastic including a thermoplastic which is reinforced with long fibers arranged multidirectionally in a targeted manner and has a modulus of elasticity E of 10-70 GPa is provided. A system for producing a customizable implant including a device for collecting patient data regarding the environment into which an implant is to be inserted, a computer program for creating a model for a customized implant based on the patient data collected, and a device for producing the customized implant based on the calculated model by means of 3D printing and/or laser sintering is also provided.

A prosthetic wrist having at least one of a radial insert, which is configured to be fixed to a radius of a patient, a carpal implant or a wrist bearing component. The carpal implant can include a body and a pair of flanges, each of which being skewed to the axis of the body in a manner that permits them to abut the ulnar side of the hamate bone and the radial side of the distal portion of the carpal bone complex, respectively. The radial insert may be provided with a plurality of modular portions to allow for selection and customization of an implant. Also the various portions can allow for a hemi- or total, or revision wrist arthroplasty. The modular portions can allow for intraopertative customization.

Disclosed herein are apparatuses and methods for intraoperative on-demand implant customization in a surgical setting. An apparatus may include a storage portion, an implant customization portion and an interface. The storage portion may house implant blanks and implant accessories. The implant customization portion may customize the implant blanks. The interface may be configured to receive implant customization information and utilize the same to intraoperatively manipulate the implant blank to a patient-specific implant within a sterile environment. A method to customize an implant in a surgical care environment may include the steps of obtaining information related to the implant location, selecting an implant blank based on the information, and customizing the implant blank in a surgical care setting with a customization apparatus.

The present invention relates to a method for producing a tailor-made implant intended to be implanted at an implantation site of a damaged bone part, the method comprising a step in which a 3D representation of a standard implant is superposed on a 3D representation of a damaged bone part by positioning said standard implant on an implantation site of the damaged bone part, in order, if necessary, to modify the dimensions and/or to adjust the shape of said standard implant, and also, if necessary, to modify the outer surface of said standard implant, which may be either the impression or substantially the impression of the outer surface of said bone part in the state prior to superpositioning of said implant, when the geometry of the damaged bone part is intended to be retained, or a functional outer surface, when said tailor-made implant is intended to be used at the interface of two bone parts cooperating with each other.