1591 results about "Material handling" patented technology

The present invention relates to an apparatus and method for processing the flow of semiconductor wafers through a furnace tool having a front-opening unified pod (FOUP) material handling system. The invention provides for an automated control flow to realize greater efficiency and assure process quality. In one aspect of the invention the wafer batch completing its operation is discharged simultaneous with the charging of the next batch. Essentially the operation takes place by overlapping processing operations. An embodiment of the invention includes a process comprising the steps of: providing a first batch of semiconductor material, and loading the first batch into a carrier which transports the first batch into a semiconductor manufacturing process, and while the first batch undergoes the process, forming a second batch of semiconductor material, and pausing a second batch process operation until the first batch completes processing, to reduce the idle time of said process.

A system for automated inventory management and material handling removes the requirement to operate fully automatically or all-manual using conventional vertical storage and retrieval (S&R) machines. Inventory requests to place palletized material into storage at a specified lot location or retrieve palletized material from a specified lot are resolved into missions for autonomous fork trucks, equivalent mobile platforms, or manual fork truck drivers (and their equipment) that are autonomously or manually executed to effect the request. Automated trucks plan their own movements to execute the mission over the warehouse aisles or roadways sharing this space with manually driven trucks. Automated units drive to planned speed limits, manage their loads (stability control), stop, go, and merge at intersections according human driving rules, use on-board sensors to identify static and dynamic obstacles, and human traffic, and either avoid them or stop until potential collision risk is removed.

An order-picking method includes autonomously routing a plurality of mobile robotic units in an order fulfillment facility and picking articles to or putting articles from the robotic units in the order fulfillment facility. A material-handling robotic unit that is adapted for use in an order fulfillment facility includes an autonomous mobile vehicle base and a plurality of article receptacles positioned on the base. A visual indicator associated with the receptacle facilitates picking articles to or putting articles from the robotic unit.

A material handling system for use in storing and moving goods within multi-level storage warehouses, ocean going vessels and the like wherein storage areas are provided on at least one of the levels and wherein goods are automatically transferred to and from the storage areas and between the various levels by self-propelled load transfer vehicles. The load transfer vehicles move across the surface of the various levels and deliver are also movable within open vertical trunks between the levels to thereby move goods to any desired area.

A supplemental control system for a materials handling vehicle comprises a wearable control device, and a corresponding receiver on the materials handling vehicle. The wearable control device is donned by an operator interacting with the materials handling vehicle, and comprises a wireless transmitter and a travel control communicably coupled to the wireless transmitter. Actuation of the travel control causes the wireless transmitter to transmit a first type signal designating a request to advance the vehicle in a first direction. The receiver is supported by the vehicle for receiving transmissions from the wireless transmitter. A traction control of the vehicle is responsive to a receipt of the first type signal by the receiver to cause the vehicle to advance.

Disclosed are systems and methods for an automated materials handling facility. The automated materials handling facility uses a series of automated devices, such as automated guidance vehicles, mobile drive units, robotic arms, automated sorters, etc., to facilitate item receive, stow, pick, shipping and other aspects of materials handling. The automated devices are controlled by a materials handling control system that sends instructions to the various devices to coordinate operation of those devices and to coordinate flow of items through the materials handling system.

The inventions involve material handling apparatus developed to operate in radio frequency rich environments. Articles are provided having at least one large compartment capable of enclosing at least one electronic device or a package populated with a plurality of devices. RFID tags are also provided having three antenna arrays situated on three planes to improve electromagnetic and electrostatic coupling with an external distributed network of devices. Pallets are provided with cellular communications devices to provide track and trace functionality. Sensors and actuators are used in connection with the material handling apparatus.

A system and method for optimizing the storage capacity of an automated material handling and storage system wherein rows of vertical columns of storage bins are spaced in opposing relationship with one another such that at least one elevator is vertically movable in engagement with the opposing columns of storage bins so that pallets, support platforms or containers may be transferred to or from the elevator to bins of the opposing rows and wherein the elevator may be selectively elevated by overhead carriers that are movable along an intersecting grid track system that is disposed above the storage bins. In one embodiment, the at least one elevator may be independently vertically movable between the opposing column of storage bins.

A material handling system comprising: a platform for receiving a plurality of articles; a plurality of sorting bins, each bin in corresponding to an article type; an object recognition system for identifying an article on the platform and categorizing said article by specific article type; said 3D object recognition system including a 3D detector for detecting said article and a database containing data on characteristics of article types; an article engagement assembly for engaging and delivering said article to said corresponding sorting bin; wherein the object recognition system is arranged to identify the article based upon the data within said database and instructs the article engagement assembly to engage and place the article in said sorting bin.

An exoskeleton configured to be coupled to a person includes an exoskeleton trunk and leg supports adapted to contact the ground. Hip torque generators extend between the exoskeleton trunk and respective leg supports. A load holding mechanism is rotatably coupled to the exoskeleton trunk, preferably via over-shoulder members configured to support a load in front of the person. In use, hip torque generators create torque between the exoskeleton trunk and respective leg supports in the stance phase, wherein at least one torque generator is configured to create a first torque between the exoskeleton trunk and one of the first and second leg supports in the stance phase opposing a second torque generated on the exoskeleton by a weight of the load. Load bearing sensors may be utilized to determine the torque generated by the load and communicate with a controller to control power to the torque generators.

A supplemental control system for a materials handling vehicle comprises one or more sensors capable of defining multiple contactless detection zones at least towards the front of the forward travel direction of a remotely controlled vehicle. The vehicle responds to the detection of objects within the designated zones based upon predetermined actions, such as to slow down or stop the vehicle, and/or to take other action, such as to perform a steer angle correction.

A method and system for handling granular material, such as proppant used in hydraulic fracturing in well drilling, is provided. In an operational configuration, a delivery module having conveyors receives and conveys granular material to a delivery location, and one or more mobile storage modules receive, hold and dispense granular material downward to the delivery module. The mobile storage modules comprise a raised, angular container portion for holding granular material. Each mobile storage module may comprise a rock-over chassis for support against ground. A remote control module provides centralized, remote control of the system. Mobile support unit modules may also be provided as a remotely controlled vehicle capable of providing power, control, heating, and the like to other modules. Mobile in-feed elevator modules may also be provided as a remotely controlled vehicle for feeding granular material to mobile storage modules. In a transportation configuration, each module is separately transportable.

A learning environment and method which is a first milestone to an expert machine that implements the master-slave robotic concept. The present invention is of a learning environment and method for teaching the master expert machine by a skilled worker that transfers his professional knowledge to the master expert machine in the form of elementary motions and subdivided tasks. The present invention further provides a stand alone learning environment, where a human wearing one or two innovative gloves equipped with 3D feeling sensors transfers a task performing knowledge to a robot in a different learning process than the Master-Slave learning concept. The 3D force\torque, displacement, velocity\acceleration and joint forces are recorded during the knowledge transfer in the learning environment by a computerized processing unit that prepares the acquired data for mathematical transformations for transmitting commands to the motors of a robot. The objective of the new robotic learning method is a learning process that will pave the way to a robot with a “human-like” tactile sensitivity, to be applied to material handling, or man/machine interaction.

Computer-implemented methods, programs and apparatus for generating a library design for a combinatorial library of materials. A library design includes a set of sources representing components to be used in preparing the combinatorial library, destinations replying arrangements of cells and mappings, defining one or more distribution patterns for assigning components to cells in the destination arrangement or arrangements. Mappings include gradients and sets of user-defined equations, and are used to calculate the amount of on components to be assigned to a cell or cells in an arrangement. A library design can also include one or more process parameters defined to vary over time or across a plurality of destination cells. The invention outputs a data file defining the library design, including electronic data representing the sources, the destinations and the mapping, in a format suitable for implementing manually or using automated material handling apparatus.

A material handling system for use in storing and moving goods within multi-level storage warehouses, ocean going vessels and the like wherein storage areas are provided on at least one of the levels and wherein goods are automatically transferred to and from the storage areas and between the various levels by self-propelled load transfer vehicles. The load transfer vehicles move across the surface of the various levels and are also movable under their own power within open vertical trunks between the levels to thereby move goods to any desired area within the system, warehouse or vessel.

A system for switching a transport vehicle comprising: a guideway, a vehicle that moves along the guideway, and a magnetic field source that creates a force on the vehicle to affect motion in a desired direction at a switch. Once the vehicle has started motion through the switch the guidance can be continued by use of permanent magnets until the normal guidance system is effective. The switching scheme can work with any suspension scheme, including wheels and maglev, and can work with any lateral guidance scheme, including horizontal guide wheels and magnetic guidance. The system can be used with very closely spaced vehicles, such as with Personal Rapid Transit, material handling, and elevators with multiple cabs in the same shaft.

A solution for consumer self-service merchandise order placement, payment, and pick up, integrated with a merchant's Internet e-commerce site and with an effective merchant point-of-sale management system. The solution includes a system and apparatus and of a set of specific business methods. A self-service merchandising machine for un-attended, autonomous, and automatic dispensing of retail products includes an input/output subsystem; a control subsystem having and being based upon a computer; a specially configured storage subsystem; a unique pick-and-place robotic-based product retrieval subsystem with an adaptive material handling system; and a product extraction subsystem. A related method of using the machine includes the steps of enabling self-service retail sale; permitting Internet sale with local merchandise pick-up; managing the business operations of the system; replenishing inventory using Kanban methods; restocking inventory; operating and monitoring a security camera; handling Category I error; and handling Category II error.

Automatic error recovery systems and methods for automated manufacturing plants and factories are disclosed. Such facilities normally have multiple automated control systems, including an automated material handling system (AMHS), all of which run automatically, typically under the control of a computerized manufacturing execution system (MES). The disclosed issue resolution (ISR) systems and methods involve providing components, which may be supervised and operated by an issue resolution management (ISRM) system, if desired, that interfaces with the MES, AMHS, and/or production control system(s) which operate the tools and other stations within the automated factory. The components, which may be considered customized logic cells, may each be written for handling a specific kind of incoming error condition, problem or other issue that might occur and which is amenable to automatic resolution or recovery. These errors often occur between or across the boundaries of the various interactive systems and automated equipment. Each cell may cycle through a sequence of possible error resolution or recovery steps until the specific issue is resolved or until the sequence of steps is exhausted. Other components of the ISR system may provide results-oriented messages and/or facilitate the collection of data as to whether and which corrective commands from the ISR system resolved the reported error conditions automatically. The disclosed ISR systems and methods for resolving errors and other issues automatically helps improve the overall productivity of automated factories by reducing downtime and the need for human intervention to correct problems, thereby increasing factory throughput.

A material handling tool comprising a longitudinal body provided with a proximate end and a distal end is described herein. The handling tool includes a vacuum jaw assembly so mounted to the distal end of the body as to be transversally movable; and a longitudinally movable jaw assembly so mounted to the longitudinal body as to be longitudinally movable between a retracted position where the movable jaw assembly is adjacent to the longitudinal body and an extended position where the movable jaw assembly faces the vacuum jaw assembly.

A supplemental control system for a materials handling vehicle comprises a wearable control device, and a corresponding receiver on the materials handling vehicle. The wearable control device is donned by an operator interacting with the materials handling vehicle, and comprises a wireless transmitter to be worn on the wrist of the operator and a travel control communicably coupled to the wireless transmitter. Actuation of the travel control causes the wireless transmitter to transmit a first type signal designating a request to the vehicle. The receiver is supported by the vehicle for receiving transmissions from the wireless transmitter.