2376results about "Shoemaking devices" patented technology

An article of footwear with a knit upper and a method of manufacturing the footwear are disclosed. The upper is formed through a knitting process to include a plurality of sections formed of different yarns and knits to provide the sections with different physical properties. In portions of the upper where sections formed of different yarns are in adjacent wales, a tuck stitch is utilized to join the sections. The method utilizes a circular knitting machine having multiple feeds that work together to knit the upper into a unitary, seamless structure. The multiple feeds, each of which provide multiple types of yarns, produce the sections to have varying physical properties.

An article of footwear and a method of manufacturing the article of footwear are disclosed. The footwear may include an upper and a sole structure. The upper incorporates a textile element with edges that are joined together to define at least a portion of a void for receiving a foot. The textile element may also have a first area and a second area with a unitary construction. The first area is formed of a first stitch configuration, and the second area is formed of a second stitch configuration that is different from the first stitch configuration to impart varying textures to a surface of the textile element. Various warp knitting or weft knitting processes may be utilized to form the textile element.

The invention is an upper for an article of footwear that includes a textile having fusible filaments or fibers. The textile is incorporated into the upper and specific areas of the upper are heated such that the fusible filaments or fibers fuse with other filaments or fibers to form fused areas. In comparison with unfused areas of the upper, the fused areas may impart properties that include greater stretch-resistance, stability, support, abrasion-resistance, durability, and stiffness, for example. In addition, the fused areas generally provide air-permeability without significantly increasing the weight of the footwear.

Articles of footwear, including athletic footwear, include one or more of: (a) a sole structure; (b) an upper having lateral and medial side elements engaged with the sole structure, the upper made from a polymer matrix structure that extends through at least a heel region; (c) a size adjustment mechanism located at the heel region; (d) a heel tongue element located adjacent the size adjustment mechanism; (e) a shoe securing mechanism; (f) an instep tongue member; and / or (g) a bootie member located at least partially within the foot-receiving chamber. Methods of manufacturing such articles of footwear also are disclosed.

A method of making an article of footwear is disclosed. The method includes the steps of designing an article of footwear via a website, converting a footwear representation into a set of two-dimensional portions, printing the two dimensional portions onto a sheet material, cutting and assembling the two dimensional portions into a finalized article of footwear. The method further includes a step of shipping the article of footwear to a pre-designated shipping address.

Textile Components, such as upper members for articles of footwear, include: (a) a first portion having a first edge, wherein the first edge includes a first portion of material engaged with a first seam support material via a first thermoplastic material; (b) a second portion having a second edge, wherein the second edge includes a second portion of material engaged with a second seam support material via a second thermoplastic material; and (c) structure to engage the first and second edges in an abutting edge joint (such as a zig-zag stitch). The resulting textile components may be lightweight and breathable (e.g., due to use of lightweight upper fabric), having a comfortable fit (e.g., due to the abutting edge joint), while still providing a strong, stable, and durable construction (e.g., due to the presence of the seam support member(s)).

An article of footwear with an undulating sole provides cushioning and support to an article of footwear. The sole has an undulating shape that may be substantially similar to a sine wave with a series of alternating peaks and troughs.

The disclosed embodiments relate to portions of an article of footwear formed from an extruded member. In certain embodiments, a sole or portion of a sole can be formed from one or more extruded members. In certain embodiments, the extruded member can be a single, continuous piece of solid material. In certain embodiments, a sole for an article of footwear can be fashioned from an extruded member formed in a controlled geometric pattern. In certain embodiments, the sole can include one or more layers.

A shoe, in particular a running shoe, may include an upper and a sole unit. The upper is attached to the sole unit such that in a midfoot region there is a gap between a lower side of the upper and a top side of the sole unit. The gap may extend from a lateral side of the shoe to a medial side of the shoe.

A shoe footbed 10 made by first molding a shape-retaining layer 12 into a contoured condition. After the shape-retaining layer 12 has been molded, a layer of thermal insulation 14 is placed on top of the molded layer 12. A conforming layer 16 and a fabric top layer 18 may be placed over the thermal insulation 14 and the shape-retaining layer 12. The inventive method of manufacture is particularly suited for making insulated footbeds that contain nonwoven webs of polymeric microfiber because damage to the fibrous web from heat and compression may be avoided.

An article of footwear includes an upper with a knitted component formed of unitary knit construction. The knitted component has a first edge and a second edge. The knitted component also includes a base portion configured to be disposed adjacent the sole structure and to be disposed under a foot. The knitted component further includes a heel portion, a forefoot portion, a medial portion, and a lateral portion. The knitted component additionally includes a collar with a rim. The second edge is joined to the first edge at a seam. The seam has a first end and a second end, wherein the first end is located generally at the rim of the collar on one of the medial side and the lateral side of the upper. The second end is spaced from the first end.

A sole component having a base, a toe cover and an integral line of articulation permitting the toe cover to be molded in an “open” position and moved into a “closed” position during assembly on the article of footwear. The line of articulation may include a line of reduced thickness extending laterally across the sole. The line of articulation may also include breaks defined in the sidewall of the sole in alignment with the line of reduced thickness. The present invention also provides a method of forming a sole component generally including the steps of providing a mold having bottom and top mold parts shaped to cooperatively define a mold cavity in the shape of a sole component having a toe cover joined to a base along a line of articulation, closing the mold parts, injecting a sole forming material into the cavity, removing the sole component and moving the toe cover about the line of articulation into a closed configuration for use.

A full length composite plate to be used as part of an outsole assembly in an article of footwear is disclosed. The full length composite plate comprises a composite material that has a certain percent elongation. The full length composite plate can include a heel cup for heel stability and improved traction. The full length composite plate also can include two angled portions along an arch region that provide arch support, as well as two flattened edges along the arch region to minimize or eliminate buckling. The forefoot region can be relatively flatter than the arch and heel regions, and notches are preferably included along a portion of the forefoot to increase flexibility.

A method for utilizing a laser to etch a stratified material is disclosed. The method includes providing a stratified material having at least two layers that are secured together, the layers including a first layer and a second layer. An incision is then formed in the stratified material with a laser, the incision extending through the first layer to expose the second layer. The stratified material may then be incorporated into an upper of the article of footwear, for example. By exposing portions of the second layer, properties of the second layer may be exposed in the area of the removed first layer.

Methods and systems relating to efficient shoe manufacturing that reduce the specialized human labor required to manufacture a pair of shoes while avoiding the high costs and special maintenance requirements often associated with highly automated manufacturing equipment are provided. Systems and methods in accordance with the present invention may be used to produce multiple models of custom shoes at a single shoe manufacturing facility using overlapping workflows, thereby reducing the physical footprint of the manufacturing facility. Additionally, embodiments of the invention may provide methods and systems for efficiently producing shoes to meet the demands of a particular geographic location, thereby eliminating the need to import shoes produced in other locations.

Disclosed herein is a plexus of filaments which is composed of groups of filaments, whose filament members are linked together, in a repetitious pattern, and whose filaments may be interlaced or linked to bisecting groups of filaments, creating a patterned plexus whose filament members generally follow spiraling paths, while linking with neighboring filaments, creating a group, or interlaced groups, of tension distributive filaments within a plexus of filaments; said plexus exhibiting greater conformal and constrictive qualities in comparison to the prior art. Also disclosed is a method of producing filament structures for a variety of uses including composite structures with tension displacement properties, and sporting goods requiring conformal load distribution with minimal weight; such as, running shoes.

The present invention is an exemplary embodiment of the present invention is directed to a system, method and computer program product for creating a three-dimensionally reconfigurable cavity. The system can include a container that is configurable to create a three dimensional cavity. The system can be operative to form a footwear last in the cavity. The last can be formed from a plastic-like material. The system can include a blow molding apparatus having at least one directional deflector. The container can be capsule, hemispherical, cylindrical, or spherical-shaped. The system can include a container having holes to receive rods. The system can include an array of rods. The rods can be movable through the container. The system can further include rods that are threaded; gear-driven; coupled to a belt; coupled to a partial belt; or belt-driven. The cavity can be formed by an inner end of the rods. If more than one rod occupies a single point of the cavity, then only one rod participates in forming the cavity and other rods will not participate. Participating rods can be selected according to an optimizing module. The software module can determine an intersection of a rod with a digitized cluster of points representing a 3 dimensional surface. A method of forming a footwear last from a collapsible and expandable last is described.

Disclosed herein is a flexible contoured footbed insole for footwear for providing an anatomically correct foot support to a wearer of the footwear. The flexible contoured footbed insole comprises a heel section and a support system extending anteriorly from the heel section. The heel section comprises a cup shaped structure for accommodating a heel of a foot of the wearer. The support system comprises an inner longitudinal arch support, an outer longitudinal arch support, a transverse arch support, a metatarsal arch support, and a toe support for supporting an inner longitudinal arch, an outer longitudinal arch, a transverse arch, a metatarsal arch, and toes of the foot of the wearer respectively. The flexible contoured footbed insole may further comprise a flexible structure disposed within the support system. The flexible structure provides flexibility and freedom of movement to the foot of the wearer.

The method for fabricating a dual-density mid-sole includes the steps of: injection molding EVA material of a first density into a block; placing the first density EVA block and raw EVA material pellets of a second density together in a mold cavity; and applying heat and pressure to the first density EVA block and raw EVA material pellets of a second density in the mold cavity to form a fused component. The fused component is shaped and detailed into the mid-sole in a separate mold cavity. The result is a dual-density mid-sole consisting of one or more blocks of EVA material of a first density fused to EVA material of a second density where the size, shape and location of the different density sections can be accurately controlled and precisely defined. An article of footwear including an upper, the dual-density mid-sole consisting of one or more blocks of EVA material of a first density fused to EVA material of a second density, and an outsole, may be formed.

A tennis shoe comprising, at least one upper shoe, at least one tying mechanism, the tying mechanism, deposed on the upper shoe; and at least one shoe-sole. The shoe-sole is coupled to said upper shoe, and further defining at least one shoe-sole-cavity concavely indented into the at least one shoe-sole and further defining at least one rib; where the at least one shoe-sole creates friction against gravel surfaces with said at least one rib. The method of making the shoe-sole described herein includes the injection molding at least one shoe-sole; selectively depositing at least one bubble; selectively leaving dense parts of materials; selectively molding at least one shoe-sole-cavity; selectively deposing at least one high strength material; and selectively deposing at least one slippery material. The method of making may occurs almost simultaneously using a single machine.