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716 results about "Solder material" patented technology

Solder is the name of the actual material used in soldering. Historically, many solders contained lead or cadmium, but that has been recently phased out for health reasons. Solder is typically composed of two or more metals combined into an alloy. Silver, antimony, copper, tin, and zinc are all common ingredients.

Intelligent welding forming method and system for steel heating radiator for green building

The invention discloses an intelligent welding forming method and system for a green building steel heating radiator, and the method comprises the following steps: carrying out the surface defect recognition of a steel heating radiator base material based on an AI visual inspection system, recognizing a qualified base material, and automatically matching the type of a welding material from a material database according to the material and thickness parameters of the qualified base material. Welding parameters are intelligently matched through AI visual inspection and a neural network model, a laser and friction stir hybrid welding process is combined, traditional manual operation is replaced, the welding efficiency and precision are improved, and the problems of uneven welding seams and the like are solved; welding data are analyzed in real time through a multi-mode AI model, parameters are dynamically adjusted, intelligent defect recognition and repair welding are achieved in cooperation with 3D visual inspection, and the quality stability is improved through whole-process monitoring; smoke dust is treated through an environment-friendly process, acid pickling is replaced with mechanical rust removal, efficient recycling of materials is achieved through waste recycling, a green manufacturing system is constructed, and the sustainable development requirement of green buildings is met.
Owner:SICHUAN AOFEIER TECHNOLOGY CO LTD

Nickel-based alloy welding wire for nuclear power and preparation method of nickel-based alloy welding wire

The invention belongs to the field of metal material processing, and particularly relates to a nuclear power nickel base alloy welding wire and a preparation method thereof.The nuclear power nickel base alloy welding wire comprises, by weight, 0.01%-0.05% of C, 0.10%-0.30% of Si, 28.5%-30.5% of Cr, 7.0%-11.0% of Fe, smaller than or equal to 0.10% of Co, 0.50%-1.00% of W, 3.0%-4.0% of Mo, 0.005%-0.010% of B, 0.1%-0.3% of Al, 0.1%-0.2% of Ti, 0.005%-0.020% of Zr, 2.0%-2.5% of Nb, 0.1%-0.5% of Ta, 0.20%-0.30% of RE, smaller than 0.005% of S, smaller than 0.005% of P, 2.0%-4.0% of nano ceramic materials and the balance Ni, the nickel-based alloy welding material is prepared through the steps of smelting, high-low temperature refining, annealing, forging, rolling, multi-pass drawing, annealing, solid solution-aging treatment, acid pickling, coating and plating, and the problems that in the prior art, when used for welding, a nickel-based alloy welding material is prone to cracks, and the strength is low due to hot corrosion can be effectively solved.
Owner:JIANGSU BOHANG ALLOY TECH CO LTD

Marine lean leveling tool for segmented welding

The utility model discloses a marine lean leveling tool for segmented welding. The marine lean leveling tool comprises a flat-bulb steel leveling device, a T-shaped profile leveling device and an angle steel leveling device, the three devices are optimized, so that the use is more convenient, the original limitation is overcome, and the requirements of an actual production field are met; the three devices achieve leveling and butt joint of steel plates such as flat-bulb steel, T-shaped profiles and angle steel on a ship body, plate stacking and folding are omitted, steel structures in the steel plates are not damaged, base metal is protected, operation is easy, a large number of welding materials and polishing working hours are saved, working efficiency is improved, and the working environment of workers is improved; the tool is long in service life and convenient to disassemble and maintain, the work efficiency is improved, the hull structure is effectively protected, and all leveling work can be completed through single-person operation.
Owner:TAIZHOU SANDE AUTO PARTS

Method for manufacturing chip structure and chip structure

A method of manufacturing a chip structure is provided. The method includes attaching a chip to a chip carrier using a chip attachment layer, where the chip attachment layer includes a metal having a first melting point, where the chip includes a solder layer, and the chip carrier includes a further solder layer, where the solder layer includes a metal having a second melting point. The solder layer and / or the further solder layer comprises a respective solder material having a second melting point lower than the first melting point; and forming an intermetallic phase between the solder material and the metal of the die attach layer by melting the solder material having the second melting point.
Owner:INFINEON TECHNOLOGIES AG

Low-temperature high-toughness austenitic stainless steel welding wire and preparation method thereof

The invention discloses a low-temperature high-toughness austenitic stainless steel welding wire and a preparation method thereof, and relates to the technical field of welding materials, in particular to a welding wire with high-toughness mechanical properties of formed cladding metal in a low-temperature environment and a preparation method of the welding wire. The Ti element is introduced into the welding wire, the dosage relation of the Al element and the Ti element is controlled, and the mass ratio of Al to Ti is kept to be (5-10): 1; a proper amount of Al element can play a role in purifying a molten pool during welding work, a proper amount of Ti element can effectively stabilize an austenite phase, and therefore it is guaranteed that the welding wire has the basic welding capacity, and meanwhile after the welding wire is converted into cladding metal, the welding wire is not prone to deformation. The material characteristics and the like of the material can meet the use requirements at room temperature and ultralow temperature environment, that is, the material has and keeps good tensile property, impact property and the like, so that pipelines, containers and the like prepared from the material can be used for transmitting or loading special low-temperature materials such as liquid hydrogen, liquid helium and the like.
Owner:ZHEJIANG JIULI HI TECH METALS CO LTD

System and method for controlling flow of solder in a wave soldering machine

A wave soldering machine is configured to perform a wave soldering operation on a printed circuit board. The wave soldering machine includes a housing and a conveyor coupled to the housing. The conveyor is configured to deliver a printed circuit board through the housing. The wave soldering machine further includes a wave soldering station coupled to the housing. The wave soldering station includes a solder pot having a reservoir of solder material, a flow duct positioned in the reservoir of the solder pot, and a wave soldering nozzle assembly coupled to the flow duct. The wave soldering nozzle assembly has a solder distribution baffle configured to create a solder wave. The wave soldering nozzle assembly is configured to control a width of the solder wave through the solder distribution baffle to produce a maximum width solder wave and a minimum width solder wave.
Owner:ILLINOIS TOOL WORKS INC

Austenitic stainless steel welding wire for liquid hydrogen storage tank and preparation method and application of austenitic stainless steel welding wire

The invention discloses an austenitic stainless steel welding wire for a liquid hydrogen storage tank and a preparation method and application of the austenitic stainless steel welding wire, and belongs to the technical field of welding materials and preparation of the welding materials. The welding wire solves the problem that the low-temperature performance of a welding seam is poor when the current welding wire for the liquid hydrogen storage tank is used for welding. The welding wire comprises the following chemical components in percentage by mass: less than or equal to 0.02% of C, 0.4-1.5% of Si, 5.0-7.5% of Mn, less than or equal to 0.020% of S, less than or equal to 0.030% of P, 16.0-22.0% of Cr, 15.0-18.0% of Ni, 2.0-5.0% of Mo, 0.05-0.2% of N, less than or equal to 0.01% of O and the balance of Fe and inevitable impurities. According to the welding wire, deposited metal is low in low-temperature embrittlement tendency, high in low-temperature strength and excellent in low-temperature impact and fracture toughness. The welding wire is used for welding the austenitic stainless steel liquid hydrogen storage tank and is wide in application range, and the mechanical property of deposited metal is good.
Owner:HARBIN WELL WELDING CO LTD +1

Non-ferrous metal solder for low-temperature brazing and application

The invention relates to the field of solder materials, and provides a non-ferrous metal solder for low-temperature brazing and application, the solder is composed of carbon-coated copper nanorods, tin-bismuth alloy-coated silver nanoparticles, 2-mercaptobenzimidazole, rosin resin, an organic active agent, a dispersing agent, ionic liquid, hydroxyethyl cellulose, indium nitrate and citric acid. The silver particles are of a core-shell structure and are coated with tin-bismuth alloy layers, and continuous carbon layers are formed on the surfaces of the copper nanorods, so that the conductivity and the interface stability of the solder are effectively improved. The non-ferrous metal solder with excellent conductivity, low melting point and good wettability is prepared through step-by-step mixing, hot press molding and low-temperature heat treatment processes, and is suitable for electronic device packaging, power device connection and flexible circuit interconnection, and the defects of existing solder in the aspects of low-temperature welding and high conductivity are overcome.
Owner:HUNAN YISIDI TECH CO LTD

Manufacturing method of Al-Cu series aluminum alloy bright welding wire

The invention provides a manufacturing method of an Al-Cu series aluminum alloy bright welding wire. The manufacturing method comprises the steps of burdening, smelting, casting, uniform heating, peeling, hot rolling, primary annealing, primary cold rolling, secondary annealing, secondary cold rolling, third annealing, intermediate drawing, fourth annealing, scraping, finish drawing, cleaning, drying and layer winding. By optimizing the composition and the processing technology of the welding wire, the prepared welding wire is high in strength and good in processing performance, welding and welding joints do not exist in the production process of the welding wire, and the consistency of the structure and overall deformation of the welding wire is ensured. A finished product can be manufactured into a disc-loaded welding wire or a barrel-loaded welding wire with a large weight, and welding materials with higher quality and higher efficiency are provided for automatic welding.
Owner:DAWEI MATERIALS (BAOTOU) CO LTD

Efficient soldering flux and preparation method thereof

The invention belongs to the technical field of welding materials, and particularly relates to efficient scaling powder and a preparation method thereof. The efficient scaling powder is composed of, by mass, 4%-10% of organic acid activating agents, 1%-2% of thiourea reinforcing agents, 0.15%-0.3% of wetting agents, 0.2%-0.6% of antioxidants, 0.3%-0.5% of surfactants, 0.05%-0.2% of defoaming agents, 3%-5% of film forming agents, 10%-15% of solvents and the balance water. The prepared scaling powder has good spreadability, stability, corrosion resistance and the like.
Owner:GUANGDONG JIANXIN TECH CO LTD

Lead-free solder powder for reflow soldering and preparation method thereof

The invention belongs to the technical field of electronic packaging and welding materials, and relates to lead-free solder powder for reflow soldering and a preparation method of the lead-free solder powder. The lead-free solder powder is based on a Sn-Ag-Cu alloy system, and melt purification, beta-Sn grain refinement and interface IMC stabilization are achieved by compositely adding trace Ce and Ni elements. The Sn-Cu-Ce alloy comprises the following components in percentage by mass: 2.9%-3.1% of Ag, 0.45%-0.55% of Cu, 0.01%-0.10% of Ce, 0.01%-0.05% of Ni and the balance of Sn and impurities. During preparation, a Ce-Ni intermediate alloy is adopted to introduce microalloy elements, and the spherical solder powder is obtained through vacuum melting, inert gas atomization and surface treatment. The obtained solder powder is low in oxygen content, good in wettability, slow in interface IMC growth after backflow, high in welding spot strength and excellent in thermal cycle reliability, and is suitable for the field of high-reliability electronic packaging.
Owner:深圳市鸿慷电子有限公司

Low-temperature lead-free formic acid solder paste and preparation method and application thereof

The invention relates to low-temperature lead-free formic acid solder paste and a preparation method and application thereof, and belongs to the technical field of welding materials. The low-temperature lead-free formic acid solder paste is prepared from the following raw materials in percentage by mass: 85-90% of alloy welding powder and 10-15% of scaling powder, the soldering flux comprises the following raw materials in parts by weight: 10-15 parts of an activating agent, 1-5 parts of a rheological agent, 20-30 parts of an organic solvent, 20-30 parts of a paste forming agent, 3-5 parts of a surfactant and 0.1-0.5 part of a corrosion inhibitor, the activating agent is a composition of hydrogenated dimer acid, glycollic acid and ethylenediaminetetraacetic acid, and the organic solvent is a composition of tetrahydrofurfuryl alcohol and cyclohexanol. The paste forming agent is polyethylene glycol. The solder paste is suitable for a low-temperature welding process at the temperature of 120-150 DEG C, welding energy consumption can be reduced, the residual rate after welding is low, follow-up cleaning is not needed, the production environment can be improved, and the production cost can be reduced.
Owner:深圳市晨日科技股份有限公司 +1

Titanium carbide reinforced iron-based wear-resistant corrosion-resistant flux-cored wire for surfacing welding on surface of conveying roller

The invention relates to the technical field of welding materials, in particular to a titanium carbide reinforced iron-based wear-resistant corrosion-resistant flux-cored wire for surfacing on the surface of a conveying roller. According to the specific technical scheme, the flux core comprises, by mass, 10%-20% of graphite, 25%-35% of ferrotitanium, 2%-6% of ferrovanadium, 3%-8% of electrolytic manganese metal, 2%-10% of ferromolybdenum, 5%-15% of ferrosilicon, 2% of aluminum-magnesium alloy and the balance Fe powder. According to the flux-cored wire prepared through the flux core, the surfacing alloy obtained through electric arc surfacing is good in surfacing manufacturability, attractive in weld joint forming and small in surface air hole number, and the flux-cored wire has high hardness, high-temperature abrasion resistance and corrosion resistance.
Owner:WEIHAI TIANRUN JINYU NEW MATERIAL TECH CO LTD +1

Intelligent distribution system for welding material management and operation method thereof

The invention discloses an intelligent distribution system for welding material management and an operation method thereof, and relates to the technical field of welding material pretreatment equipment, and the intelligent distribution system structurally comprises a drying box, a feeding device and a material taking distribution device. A plurality of layers of sliding frames are arranged in the drying box, and material frames are arranged on the sliding frames and can slide out from one side. The feeding device comprises a transferring mechanism and a feeding table, and the transferring mechanism is used for transferring the material frame between the drying box and the feeding table. The material taking and distributing device comprises a mechanical arm and a grabbing mechanism and is used for grabbing and transferring the welding materials in the drying box. The operation method comprises the steps that 1, empty material frames in the drying box are taken out through the transferring mechanism and placed on the workpiece feeding table; 2, a welding material is supplemented into the material frame; 3, taking down the filled material frame through a transferring mechanism, and feeding the material frame into a drying box for drying; and 4, the welding materials are grabbed from the drying box through a material taking and distributing device and put in. By applying the scheme, the technical problems that in the prior art, the working intensity of workers is large, the environment is poor, and whole-process automation is difficult to achieve can be solved.
Owner:HENAN MEIRUIKE INTELLIGENT EQUIP CO LTD +1

Wind generating set tower drum welding seam optimization method based on fluid dynamics

The invention provides a wind generating set tower tube weld joint optimization method based on hydrodynamics, and relates to the technical field of hydrodynamics, the wind generating set tower tube weld joint optimization method comprises the following steps: obtaining an image of a junction of to-be-welded positions of a wind generating set tower tube, and extracting a junction center line in the image of the junction; according to the extension direction of the boundary center line, a constraint condition for keeping energy continuity of the molten metal at the inflection point of the extension direction is constructed, and the heat flux density formed by the molten metal at the inflection point of the center line is calculated; according to the heat flow density needing to be met in the step S2, the welding heat needing to be absorbed by the to-be-welded material when the welding seam is formed at each inflection point of the tower barrel welding seam is calculated; and a welding parameter-inflection point heat mapping model is constructed, optimal welding parameters are output through a global optimization algorithm, the fatigue strength of a welding seam under the wind load effect is improved, and the service life of a tower drum of the wind generating set is prolonged.
Owner:HUADIAN HEAVY MACHINERY

A preform soldering sheet and a method for manufacturing the same

The application belongs to the technical field of welding materials, and discloses a preformed soldering sheet and a preparation method thereof, the preparation method comprising: a flux preparation method, wherein benocyclobutene resin, a thixotropic agent, an active agent, a surfactant, an antioxidant, a corrosion inhibitor and a solvent are weighed, mixed and heated and stirred to mix, and then cooled to obtain the required flux; a processing method of a preformed soldering sheet body soldering strip, wherein lead-free filler metal is melted at high temperature to form a soldering strip; and a preformed soldering sheet preparation method, wherein the soldering strip is uniformly coated with the flux by a coating machine, and the flux is cured and attached to the soldering strip after baking; the preformed soldering sheet is obtained by the above preparation method. The application realizes improved welding quality of the soldering sheet coated with the flux film and solder metal oxidation resistance, and the preformed soldering sheet has high stability, good wettability and good weldability, and can meet the requirements of the market for the use of the preformed soldering sheet with low cavities.
Owner:SHENZHEN BOSHIDA TIN SOLDERING PROD CO LTD

Silver-coated copper particles, preparation method thereof and application of silver-coated copper particles in sintering slurry

The invention discloses silver-coated copper particles, a preparation method thereof and application of the silver-coated copper particles in sintering slurry. The invention belongs to the field of sintered materials. The problem that in the prior art, the sintering temperature of high-temperature welding flux is high is solved. According to the silver-coated copper particles, a multi-step chemical synthesis method is adopted, firstly, silver-coated copper particle suspension is prepared, and then a silver complexing solution, a second chelating agent solution and a complexing agent solution are used for regulating and controlling the release and reduction rate difference of silver ions, so that gradient structure evolution of a silver layer from a compact structure to a porous structure is achieved; the surfaces of the silver-coated copper particles have multistage pore structures, so that the contact resistance among the particles can be effectively reduced, the sintering initial temperature is effectively reduced, the problem of poor oxidation performance of the copper particles is solved, the use amount of silver is reduced, the manufacturing cost is reduced, the ion migration path length is increased, and the electromigration life is prolonged; the prepared silver-coated copper particles greatly meet the requirements of the current electronic packaging field for novel welding materials, and have remarkable social benefits and economic benefits.
Owner:HARBIN INST OF TECH +1

Control method for inhibiting hydrogen-induced cracks in welding of ultrahigh-strength steel without heat treatment

The invention discloses a heat-treatment-free control method for inhibiting hydrogen-induced cracks in ultrahigh-strength steel welding, which belongs to the technical field of welding, and enables weld metal to obtain a low-phase-transition-temperature characteristic and a double-phase structure containing retained austenite under a specific dilution rate window by cooperatively regulating and controlling components of a welding material and welding process parameters. Therefore, preheating-free and post-heat-treatment-free efficient welding of the ultrahigh-strength steel is achieved. According to the method, the volume expansion effect generated by low-temperature martensite phase transformation of weld metal is utilized to actively counteract restrained tensile stress formed by welding cooling shrinkage; on the other hand, the effect of the retained austenite serving as an efficient'hydrogen trap 'is fully played, migration and enrichment of hydrogen to crack sensitive areas such as a heat affected zone or a fusion line are effectively blocked, and finally effective inhibition of hydrogen-induced cracks in ultrahigh-strength steel welding is achieved; the obtained welding joint is free of hydrogen-induced cracks and has the mechanical property level well matched with base metal.
Owner:TIANJIN UNIV

Welding tool for high-temperature liquid metal circulating pump

The invention discloses a high-temperature liquid metal circulating pump welding tool, which belongs to the technical field of welding and comprises a fixing frame, a first annular groove is formed in one end of the fixing frame, a first annular block is slidably mounted in the first annular groove, and an electric push rod is fixedly mounted on the first annular block. A welding head is fixedly installed at the end, close to the center part of the first annular block, of the electric push rod, an adjusting assembly is further arranged at the end, close to the welding head, of the first annular block, and a detection assembly used for judging the thickness of a welding material is installed in the shrinkage groove. Therefore, the welding duration is reasonably controlled, insufficient firmness of a welding point caused by too long or insufficient welding time is avoided, and the danger of the high-temperature liquid circulating pump in the using process of a liquid metal coolant with the physical characteristics of high temperature, high flow speed, high density, strong corrosivity and the like is reduced.
Owner:YANTAI LONGGANG PUMP IND CO LTD

Pattern transfer printing of multi-layered features

Pattern transfer source substrates and printing methods are described, providing multi-layer paste stack elements like conductor lines or bumps, so that each stack element is printed on a receiving substrate in a single illumination step. The paste is filled layer-by-layer, possibly having different materials in different layers, with layer thickness controlled by parameters of the filling elements, e.g., in case of blades, the pressure, angle, velocity and flexibility (material) of the blade. Specifically, a bottom layer of the stack may be configured to interface the receiving substrate while one or more top layers may be configured to optimize the quality of the printed features. For example, bottom layers may be configured to bind to the substrate, to modify the substrate and / or provide a barrier from top layer(s) which may not be compatible with the substrate. In case of bumps, different layers may include adhesive and soldering materials.
Owner:WUHAN DR LASER TECH CORP LTD

Method for inhibiting growth of abnormal grains of 7xxx series aluminum alloy friction stir welding joint

The invention provides a method for inhibiting abnormal grain growth of a 7xxx series aluminum alloy friction stir welding joint, which comprises the following steps: step 1), performing wire filling welding treatment on a to-be-welded aluminum alloy part to obtain a welding part; wherein the welding flux is an aluminum alloy containing a scandium element; (2) the welding part is subjected to friction stir welding treatment, and a friction stir welding head is obtained; and (3) post-treatment is conducted on the friction stir welding head. Welding materials used are characterized in that a certain amount of scandium is added, then differential friction stir welding treatment is carried out, the differential friction stir welding treatment is carried out by independently regulating and controlling the rotating speed of a shaft shoulder and the rotating speed of a stirring needle, and on the premise that the rotating speed of the stirring needle is greatly increased to improve material flowing, the welding efficiency is greatly improved. The low shaft shoulder rotating speed is applied to eliminate overheating, defects are avoided, pinning particles are dispersed, and the effect of completely inhibiting growth of abnormal crystal grains is achieved.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Low-temperature-resistant 5183 aluminum alloy welding wire and preparation method thereof

The invention relates to the technical field of welding materials, in particular to a low-temperature-resistant 5183 aluminum alloy welding wire and a preparation method thereof. The low-temperature-resistant 5183 aluminum alloy welding wire is prepared from the following components in percentage by mass: 0.08 to 0.14 percent of Si, 0.23 to 0.32 percent of Fe, 0.08 to 0.12 percent of Cu, 1.1 to 1.5 percent of Mn, 5.28 to 5.84 percent of Mg, 0.11 to 0.15 percent of Cr, 0.01 percent of Zn, 0.03 to 0.04 percent of Ti, 0.0007 to 0.0009 percent of Be, 0.35 to 0.41 percent of Sc, 0.1 to 0.13 percent of Zr, 0.6 to 0.8 percent of Li and the balance of Al. The proportion of Al to Mg in the aluminum alloy welding wire is precisely regulated and controlled, multi-element microalloying design is adopted, the impact toughness of the welding wire in the ultralow-temperature environment of-196 DEG C is improved, and the strict requirements of low-temperature application scenes are met.
Owner:HIT WELDING IND CO LTD

High-strength extremely-low-temperature welding material wire rod and manufacturing method and application thereof

The invention relates to the technical field of ferrous metallurgy, in particular to a high-strength extremely-low-temperature welding material wire rod and a manufacturing method and application thereof.The manufacturing method comprises the steps that molten steel smelting is conducted according to chemical components and percentages of the high-strength extremely-low-temperature welding material wire rod, a square billet is manufactured in a forging and rolling mode after die casting, the square billet is heated and subjected to heat preservation for 4.5-6 h, and then the square billet is rolled into a first-diameter wire rod; cooling after rolling, uncoiling a wire rod, reducing the diameter from a first diameter to a second diameter through three times of drawing, annealing, reducing the diameter from the second diameter to a third diameter through three times of drawing after annealing, and finally performing finish drawing to a fourth diameter. The high-manganese steel liquid hydrogen storage tank welding material can be used for producing the high-manganese steel liquid hydrogen storage tank welding material, is matched with high-manganese steel welding and is good in forming, the content of Mn in formed weld metal is 24-28 wt%, the situation that due to large-range diffusion of the manganese element, the structure and performance near a fusion line are greatly different is avoided, and the extremely-low-temperature service mechanical performance of the weld metal is guaranteed.
Owner:NANJING IRON & STEEL CO LTD

System and method for controlling the width of the solder flow in a wave soldering machine

A wave soldering machine is configured to perform a wave soldering operation on a printed circuit board. The wave soldering machine includes a housing and a conveyor coupled to the housing. The conveyor is configured to deliver a printed circuit board through the housing. The wave soldering machine further includes a wave soldering station coupled to the housing. The wave soldering station includes a solder pot having a reservoir of solder material, a flow duct positioned in the reservoir of the solder pot, and a wave soldering nozzle assembly coupled to the flow duct. The wave soldering nozzle assembly has a solder distribution baffle configured to create a solder wave. The wave soldering nozzle assembly is configured to control a width of the solder wave through the solder distribution baffle to produce a maximum width solder wave and a minimum width solder wave.
Owner:ILLINOIS TOOL WORKS INC

Wear-resistant flux-cored wire and manufacturing method thereof

The invention discloses a wear-resistant flux-cored wire and a manufacturing method thereof, and belongs to the technical field of welding materials, the wear-resistant flux-cored wire is formed by wrapping three layers of flux cores with a low-carbon steel strip, the inner main wear-resistant layer contains chromium carbide, recycled slag, cobalt-based alloy and carbon nanofibers, and the outer main wear-resistant layer contains chromium carbide, recycled slag, cobalt-based alloy and carbon nanofibers; the gradient mixing layer is in gradient transition of inner and outer layer components; and the outer auxiliary wear-resistant layer contains tungsten carbide, ferrovanadium and electrolytic manganese powder. The preparation method comprises the steps of waste residue recovery treatment, ultrasonic dispersion and mixing, layered vibration compaction and cold drawing forming. Through three-layer structure collaboration, nano reinforcement and solid waste recovery, the wear resistance is improved by 20%-30%, the cost is reduced by 15%-20%, and the composite material is suitable for complex working conditions such as mines and metallurgy and has the advantages of being high in bonding strength, resistant to cracks, stable in process and the like.
Owner:SUZHOU WEIAODE WELDING MATERIAL & TECH

Preheating-free 690MPa-grade high-strength and high-toughness submerged-arc welding wire, preparation method thereof and submerged-arc welding process

The invention relates to a preheating-free 690MPa-grade high-strength and high-toughness submerged-arc welding wire, a preparation method thereof and a submerged-arc welding process, and belongs to the technical field of welding materials. The welding wire comprises the following chemical components in percentage by mass: 0.07 to 0.10 percent of C; 0.25% to 0.50% of Si; mn: 1.20% to 1.50%; 0.20% to 0.50% of Cr; 2.10% to 3.30% of Ni; 0.45% to 0.65% of Mo; 0.03% to 0.05% of Ti; s < = 0.005%; p < = 0.005%; and the balance of Fe. By optimizing the content of C and the proportion of Ni and introducing Ti microalloying means and combining low-S and low-P control and hydrogen control processes, preheating-free welding of the 690 MPa-grade low-temperature high-strength steel under the normal-temperature or low-temperature condition is achieved, traditional preheating operation is avoided, energy consumption is reduced, and the process is simplified.
Owner:CHINA IRON & STEEL RESEARCH INSTITUTE GROUP CO LTD

Low-corrosivity halogen-free soldering flux for aluminum-based part brazing and preparation method of low-corrosivity halogen-free soldering flux

The invention discloses a low-corrosion halogen-free soldering flux for aluminum-based part brazing and a preparation method of the low-corrosion halogen-free soldering flux, and belongs to the technical field of halogen-free welding materials.The low-corrosion halogen-free soldering flux comprises, by mass, 4-6 parts of oxalic acid, 1-2 parts of triethanolamine, 0.8-1.5 parts of Tween-80, 4-6 parts of polyvinylpyrrolidone, 0.3-1 part of compound nano cerium oxide, 0.5-1.5 parts of chitosan oligomer and the balance deionized water. And the welding spot oxidation resistance and the interface self-repairing capability are further improved. Through the synergistic effect of four mechanisms of complexing, oxidation prevention, wetting and film forming, the flux achieves efficient film removal, excellent wetting, no corrosion residue and stable film forming protection, is high in shear strength, low in welding spot porosity and clean in surface after welding, and is suitable for electronic packaging, heat exchanger manufacturing and high-reliability aluminum welding occasions.
Owner:SUZHOU KUNTENGWEI NEW MATERIAL TECH CO LTD

Multi-element nickel alloy composite welding wire with low thermal crack sensitivity and preparation method of multi-element nickel alloy composite welding wire

The invention belongs to the field of metal material processing, and particularly relates to a multi-element nickel alloy composite welding wire with low thermal crack sensitivity and a preparation method of the multi-element nickel alloy composite welding wire with the low thermal crack sensitivity. The welding wire comprises the following powder raw materials in parts by weight: 0.01 to 0.05 percent of C, 0.10 to 0.20 percent of Si, 28.5 to 30.5 percent of Cr, 7.0 to 11.0 percent of Fe, less than or equal to 1.0 percent of Mn, 1.0 to 2.0 percent of Co, 4.0 to 5.0 percent of Mo, 0.001 to 0.005 percent of B, 0.1 to 0.2 percent of Al + Ti, 0.005 to 0.020 percent of Zr, 1.0 to 2.0 percent of Nb, 0.1 to 0.4 percent of Ta, 0.5 to 1.0 percent of Sn, 0.20 to 0.30 percent of RE, less than 0.005 percent of S, less than 0.005 percent of P and the balance of Ni. And the plating layer comprises a titanium carbide layer and a nickel layer from inside to outside. A welding wire raw material is subjected to smelting, high and low temperature refining, annealing, forging and rolling, multi-pass drawing-annealing, solid solution-aging treatment and acid pickling, coating and plating to obtain the nickel-based alloy welding wire, and the problems that in the prior art, when a nickel-based alloy welding material is used for welding, cracks are prone to being generated, and the strength is low due to hot corrosion can be effectively solved.
Owner:JIANGSU BOHANG ALLOY TECH CO LTD

System and method for controlling flow of solder in a wave soldering machine

A wave soldering machine is configured to perform a wave soldering operation on a printed circuit board. The wave soldering machine includes a housing and a conveyor coupled to the housing. The conveyor is configured to deliver a printed circuit board through the housing. The wave soldering machine further includes a wave soldering station coupled to the housing. The wave soldering station includes a solder pot having a reservoir of solder material, a flow duct positioned in the reservoir of the solder pot, and a wave soldering nozzle assembly coupled to the flow duct. The wave soldering nozzle assembly has a solder distribution baffle configured to create a solder wave. The wave soldering nozzle assembly is configured to control a width of the solder wave through the solder distribution baffle to produce a maximum width solder wave and a minimum width solder wave.
Owner:ILLINOIS TOOL WORKS INC