A
hybrid film, comprising a first
polymer film having a
plasma-treated surface and a second
polymer film having first and second surfaces, with the first surface of the second
polymer film being disposed along the first
plasma-treated surface of the first polymer film, has superior thermal and mechanical properties that improve performance in a number of applications, including
food packaging, thin film metallized and foil capacitors,
metal evaporated magnetic tapes, flexible electrical cables, and decorative and optically variable films. One or more
metal layers may be deposited on either the
plasma-treated surface of the substrate and / or the
radiation-cured
acrylate polymer. A
ceramic layer may be deposited on the
radiation-cured
acrylate polymer to provide an
oxygen and
moisture barrier film. The
hybrid film is produced using a high speed, vacuum polymer
deposition process that is capable of forming thin, uniform, high temperature, cross-linked
acrylate polymers on specific
thermoplastic or thermoset films.
Radiation curing is employed to cross-link the acrylate
monomer. The
hybrid film can be produced in-line with the metallization or
ceramic coating process, in the same
vacuum chamber and with minimal additional cost.