Continuous casting technique for aluminum alloy thin belt blank

A continuous casting process and aluminum alloy technology, which is applied in the field of continuous casting process of aluminum alloy thin strips, can solve the problems of uneven surface quality and internal structure of cast strips, slow cooling speed of aluminum alloy thin strip blanks, and inconsistent cooling effects of upper and lower rolls and other problems, to achieve the effect of uniform internal structure, good surface quality and saving raw materials

Inactive Publication Date: 2008-09-24
CHONGQING UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this process is easy to control, and can simplify the traditional production process of aluminum alloy thin strips and realize near-net shape processing to prepare aluminum alloy strip blanks, it has inherent disadvantages: the short contact area requires the formation of solidified shells. Long cooling time; the horizontal twin-roll method emphasizes the rolling effect of the casting rolls, requiring a certain amount of rolling deformation; the cooling effect of the upper and lower rolls is inconsistent, and the surface morphology of the liquid film on the upper and lower surfaces of the condensation zone is inconsistent, resulting in Inhomogeneous quality and internal organization
Therefore, the production efficiency is low, the cooling rate of the aluminum alloy thin strip blank is slow, the thin strip structure is uneven, and the performance is not good, which is not conducive to direct subsequent rolling processing

Method used

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  • Continuous casting technique for aluminum alloy thin belt blank
  • Continuous casting technique for aluminum alloy thin belt blank
  • Continuous casting technique for aluminum alloy thin belt blank

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The raw material of aluminum alloy is 5052, and its chemical composition is shown in Table 1.

[0030] Table 1

[0031] grade

Mg

Fe

Cr

Si

Zn

mn

Cu

Al

5052

2.363

0.372

0.191

0.115

0.100

0.055

0.017

margin

[0032] Production process such as Figure 4 As shown, the process is as follows:

[0033] Aluminum alloy billet preheating: first preheat the aluminum alloy billet at 200°C for 15 minutes;

[0034] Melting: Add a small amount of smelting flux into the resistance melting crucible furnace. When the inner wall of the crucible is red and bright, put the preheated aluminum alloy billet into the crucible. After standing for 10 minutes;

[0035] Stand still: Then transfer the melt into the tundish to keep warm for 15 minutes, and start casting when the temperature is 650°C;

[0036] Continuous casting: The molten aluminum alloy is continuously cast through a flow d...

Embodiment 2

[0039] The aluminum alloy raw material, smelting method and casting roll size are the same as in Example 1.

[0040]Transfer the aluminum alloy melt into the tundish. After the ingot is melted, keep it warm for 15 minutes and start casting when the temperature is 660°C. The preheating temperature of the side sealing system before casting is 400°C. The melt enters through the distribution device during casting. The equal-diameter vertical twin-roll continuous casting machine is cast in submerged mode, the height of the molten pool is kept at 100mm, and the casting speed is 40m / min. After leaving the casting roll, the thin strip blank enters the pinch roll, and the aluminum alloy thin strip blank with a thickness of 2.5mm and a width of 150mm is obtained with good surface quality and uniform and fine internal structure.

Embodiment 3

[0042] The aluminum alloy raw material, smelting method and casting roll size are the same as in Example 1.

[0043] Transfer the aluminum alloy melt into the tundish, and start casting when the ingot is melted and left to stand for 20 minutes and the temperature is 680°C. The preheating temperature of the side sealing system before casting is 430°C, and the melt enters through the melt distribution device during casting, etc. Radial and vertical twin-roll continuous casting machine is used for submerged casting, the height of molten pool is kept at 100mm, and its casting speed is 50m / min. When the thin strip leaves the casting roll and enters the pinch roll, an aluminum alloy thin strip with a thickness of 2.0mm and a width of 150mm is obtained with good surface quality and uniform and fine internal structure.

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Abstract

The invention discloses a continuous casting process of an aluminum thin billet, which is characterized in that the following steps are included: aluminum alloy ingots are preheated and are melted in a melting furnace in the role of a flux; before casting, a side closure system is preheated to 400-450 DEG C, when the temperature of a melting body ranges from 650 DEG C to 680 DEG C, the aluminum alloy ingots are arranged into a tundish for 15 to 30 minutes in the role of the flux, then through a flux distributing device, the aluminum alloy ingots flow into an equant vertical twin-roll thin strip billet continuous caster, with a left forging seam gap being 0 mm and maintaining the height of a melting pool between 90 mm and 340 mm, the casting is carried out in a sinking way; when in casting, the casting speed of the casting machine ranges from 20 to 120m / min, the thin strip blank is sent into a pinch roll after leaving a casting roller, and the forged aluminum alloy thin strip has a thickness between 1.0 mm and 3.5 mm. The continuous casting process can directly make aluminum alloy thin strip blank from the liquid aluminum alloy, the forged thin strip blank has good quality on the surface, and the internal organizational structure is uniform, thereby being conducive to succeeding rolling processes. The continuous casting process for an aluminum thin blank has short process and low cost.

Description

technical field [0001] The invention belongs to the field of near-net shape casting of nonferrous metals, in particular to a continuous casting process of aluminum alloy strips. Background technique [0002] Aluminum alloy is a light metal material and the most widely used non-ferrous metal material at present. It has high specific strength, specific stiffness and good processing performance. It is widely used in aerospace, transportation and daily necessities. [0003] The traditional production process of aluminum alloy thin strip is: smelting→ingot casting→homogenization→face milling→heating→hot rolling→cold rolling→annealing of finished products. The process is long and the investment in equipment is large. [0004] Chinese patent CN1994620 discloses a continuous casting system and process of aluminum foam, and CN1939610 and CN1995423 disclose a twin-roll casting and rolling technology of aluminum alloy strip blanks. These disclosed patents all adopt the continuous cast...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/06B22D11/16
Inventor 王健丁培道蒋斌潘复生黄光杰
Owner CHONGQING UNIV
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