9978results about "Insulated conductors" patented technology

The invention relates to the technical field of cables, and discloses a multi-layer composite wrapped high-temperature-resistant anti-aging cable which sequentially comprises a conductor, an insulating cable core, a shielding layer, an outer insulating layer, a fireproof layer, a heat insulation layer, a buffer cushion layer, an armor layer, an anti-aging layer and an outer sheath layer from inside to outside. The fireproof layer is formed by alternately laminating synthetic mica tapes and ceramic boron silicone rubber tapes, a reliable fireproof barrier is formed, and the heat insulation layer is arranged to achieve efficient heat insulation and stable structure through cooperation of gradient pore nano aerogel, ceramic silicone rubber round rods and phase change capsules. The buffering cushion layer is combined with the composite layer, the aluminum oxide hollow ball array and the composite capsule, so that the mechanical buffering and auxiliary heat insulation functions are achieved; the armor layer is woven by stainless steel fibers, the mechanical protection capability is improved, and the anti-aging layer is of a double-layer structure composed of montmorillonite composite fluororubber and an anti-oxidation layer, so that thermal oxidation aging is delayed.

The invention relates to the technical field of cross-linked polyethylene cables, in particular to a mining cross-linked polyethylene insulated armored self-repairing cable and a manufacturing method thereof.The mining cross-linked polyethylene insulated armored self-repairing cable comprises a center conductor unit, a cross-linked polyethylene insulating layer, a shielding layer and an armored layer sequentially wrap the outer side of the center conductor unit from inside to outside, and an outer sheath layer is extruded on the outer side of the armored layer; the shielding layer comprises a semi-conductive shielding layer wrapping the outer side of the cross-linked polyethylene insulating layer, and the outer side of the semi-conductive shielding layer is wrapped with a copper strip shielding layer. By arranging the composite conductor structure in the central conductor unit and cooperating with the graphene heat dissipation filaments and the paraffin heat absorption and heat dissipation layer, the heat dissipation performance of the cable is improved, the temperature of the cable during operation is effectively reduced, faults caused by overheating are reduced, and the service life of the cable is prolonged; the armor layer and the copper strip shielding layer realize multipoint equipotential grounding through a sectional conductive adhesive tape, electromagnetic interference can be effectively shielded, and fault current diffusion is limited.

The invention provides a submarine cable with a large cross section and high heat dissipation performance. The submarine cable comprises an inner protection layer, a center assembly, a plurality of electric units, a plurality of power assemblies and a first heat dissipation assembly. An accommodating cavity is formed in the inner protective layer; the central component is positioned in the accommodating cavity; the plurality of electric units are located in the accommodating cavity, and the plurality of electric units are arranged around the central assembly; the multiple power assemblies are located in the containing cavity, the multiple power assemblies and the multiple electric units are correspondingly arranged, and the power assemblies are configured to enable the electric units to move towards or away from the inner protection layer; the first heat dissipation assembly is arranged around the periphery of the inner protection layer, and the first heat dissipation assembly is configured to dissipate heat of the electric units making contact with the inner protection layer through the inner protection layer.

The invention relates to a photo-thermal super-hydrophobic multifunctional anti-icing coating as well as a preparation method and application thereof. The photo-thermal super-hydrophobic multifunctional anti-icing coating comprises primer and finish paint, the primer comprises the following raw materials in parts by weight: 20-25 parts of bisphenol A type epoxy resin and / or fluorine modified epoxy resin, 10-20 parts of fluorine modified polyacrylic resin and / or polyurethane resin, 5-10 parts of a curing agent and 40-55 parts of a solvent; the finish paint comprises the following components in parts by weight: 2-5 parts of polytetrafluoroethylene, 1-3 parts of soluble polytetrafluoroethylene, 1-5 parts of polydimethylsiloxane and 85-90 parts of fluorinated MOF dispersion liquid. Compared with the prior art, the photo-thermal super-hydrophobic multifunctional anti-icing coating provided by the invention has the characteristics of super-hydrophobicity, rapid ice melting, wear resistance, reduction of ice adhesion strength and reduction of icing amount, can effectively solve the problem of icing of an aluminum conductor of a power transmission line of a power system, and can be applied to power equipment such as the aluminum conductor of the power transmission line.

The invention relates to the technical field of cable preparation, in particular to an extruded insulation low-voltage power cable and a preparation method thereof.The preparation method comprises the steps that metal wires are twisted into a conductor according to preset twisting parameters, and the conductor is preprocessed; extruding an insulating layer on the surface of the pretreated conductor by using a screw extruder to obtain an insulated wire core; monitoring the diameter of the insulated wire core in real time by using a laser diameter measuring instrument, and determining the fluctuation characteristic type of the diameter of the wire core under a first preset condition; obtaining the eccentricity of the insulating layer and the void ratio between the insulating layer and the conductor; judging the qualification of the extrusion process according to the extrusion comprehensive quality index; under the condition that the extrusion process is unqualified, the qualification of the extrusion process is secondarily judged according to the insulation performance evaluation value; under the condition that the extrusion process is judged to be unqualified for the second time, an adjustment strategy of the extrusion process is determined; and after the insulated wire cores qualified in the extrusion process are twisted into a cable, an outer protective sleeve is extruded. The production efficiency and the product stability of the cable are improved.

The invention relates to the technical field of cables, and provides a fireproof flame-retardant 10kV power cable and a preparation method thereof. The fire-resistant flame-retardant 10kV power cable comprises a conductor and a fire-resistant flame-retardant layer, the fireproof flame-retardant layer is prepared from the following raw materials in parts by weight: 35 to 45 parts of linear low-density polyethylene, 40 to 50 parts of ethylene-vinyl acetate copolymer, 25 to 30 parts of modified aluminum hydroxide, 5 to 8 parts of polyethylene grafted maleic anhydride, 10 to 12 parts of phosphate modified halloysite nanotube, 5 to 8 parts of ZIF-8 loaded zinc borate core-shell particles, 15 to 20 parts of magnesium hydroxide and 2 to 3 parts of silane coupling agent. 0.5 to 1 part of antioxidant, 0.5 to 1 part of calcium stearate and 1 to 1.5 parts of polyethylene wax. According to the cable prepared in the invention, the situation that a conductor is exposed and the fire resistance is lost due to cracking and falling under long-time high-temperature baking is avoided; the continuous effectiveness of the flame retardant at high temperature is improved.

A method for installing a wiring harness into a vehicle including coupling at least one module and the wiring harness to a fixture to form a structure, moving the structure to the vehicle, decoupling the module and the wiring harness from the fixture, coupling the module and the wiring harness to the vehicle, and removing the fixture from the vehicle.

The invention provides a tear-resistant, wear-resistant, low-smoke and non-dripping sheath material as well as a preparation method and application thereof. The tear-resistant wear-resistant low-smoke non-dripping sheath material is prepared from the following components in parts by weight: 25 to 35 parts of metallocene linear low-density polyethylene, 10 to 15 parts of ethylene-vinyl acetate copolymer, 6 to 8 parts of compatilizer, 50 to 60 parts of aluminum hydroxide, 10 to 15 parts of magnesium hydroxide, 3 to 4 parts of microencapsulated red phosphorus, 5 to 8 parts of lithium oxide synergist, 4 to 6 parts of silicone master batch, 0.3 to 0.7 part of carbon black master batch and 1.5 to 2.5 parts of coupling agent. The tear-resistant wear-resistant low-smoke non-dripping sheath material provided by the invention has the characteristics of being halogen-free, flame-retardant, tear-resistant and wear-resistant, and a low-smoke halogen-free flame-retardant power cable prepared from the sheath material has the characteristics of high smoke light transmittance during combustion, no dripping and cracking resistance.

The utility model discloses a pressure-resistant cross-linked polyethylene power cable which comprises an outer sheath, an armor layer, an oxygen isolation inner protection layer and a flame-retardant wrapping tape layer which are sequentially arranged from outside to inside, and a pressure-resistant cable core, a plurality of power cable cores and a plurality of interval units are arranged in the flame-retardant wrapping tape layer. According to the power cable, the oxygen isolation inner protection layer effectively prevents oxygen permeation and delays aging of the cable, and the flame-retardant belting layer improves the fireproof performance of the cable. The multiple surrounding plate bodies surround the pressure-resistant cable core, and the spacing plate bodies play a role in separating and fixing the power cable core, so that the pressure-resistant capability of the cable is improved, and the overall structure of the cable is more compact and stable. In addition, the insulating layer is made of the cross-linked polyethylene material, so that the cable has good insulating performance, short circuit can be effectively prevented, the safety and reliability of the cable are improved, and power transmission is stable and efficient.

The invention discloses a convenient-to-connect medium-voltage cable, and relates to the technical field of power cables, the convenient-to-connect medium-voltage cable comprises a cable body, a plurality of cable cores are installed in the cable body in the circumferential direction at equal angles, a built-in sleeve is installed on the inner side of the cable body, an air bag is installed in the built-in sleeve, and a plurality of ring strips are evenly installed on the outer wall of the built-in sleeve at equal intervals; according to the invention, double dispersion and buffering of external impact pressure can be realized, so that the cable can adapt to a more severe and complicated external environment, the external impact force can be converted into defense force for inhibiting further deformation of the cable body, and the cable can be prevented from being damaged. The external impact force is prevented from being directly applied to the cable core, the cable appearance is endowed with the automatic repairing capability, the cable body can be prevented from being directly and rigidly pulled, the external pulling force and the bending stress can be dispersed in the radial direction of the cable, and more comprehensive and reliable protection on the cable core is achieved.

The invention discloses a compression-resistant explosion-proof cable, which comprises conductors, an inner protective layer, an insulating layer, a shielding layer, a filling layer, a belting layer, an armor layer and an outer sheath, and is characterized in that a plurality of groups of buffer layers are arranged between the belting layer and the armor layer in a sleeving manner, and the plurality of groups of buffer layers are distributed at equal intervals along the length direction of the cable. Through the arrangement of a fire extinguishing agent and flame-retardant cotton, when a fire disaster occurs and a buffer layer catches fire, flames are blocked by the flame-retardant cotton in a buffer cavity, so that the flames burn the elastic piece in an extruded state, and when the elastic piece in the extruded state is burnt out, the fire extinguishing agent in the elastic piece can be rapidly sprayed out through the internal and external pressure difference to extinguish the flames; high temperature is prevented from being conducted to the conductor and the insulating layer, working time is prolonged, flame is prevented from continuously burning to damage the conductor, when the whole cable is twisted, resistance is formed through the elastic force of the elastic piece and the guide block, the cable is prevented from being twisted to damage the conductor, and therefore the safety of the cable is improved, and the service life of the cable is prolonged.

The invention discloses a graphene flat cable coating anti-drop FPC connector, and relates to the technical field of connectors, the graphene flat cable coating anti-drop FPC connector comprises a connector body, a flip cover body is rotatably arranged above the connector body, a terminal body is arranged in the connector body in a butt joint manner, and a flexible flat cable body is arranged in the connector body in a butt joint manner. A movable groove is formed in the rear side of the connector body, a terminal abutting mechanism is arranged in the movable groove, and the terminal abutting mechanism abuts against the terminal body through the flip cover body so as to reduce contact with the flexible flat cable body. According to the anti-drop FPC connector for the graphene flat cable coating, the lower side of the flexible flat cable body is provided with the graphene layer capable of enhancing the conductivity and the heat dissipation performance of the flexible flat cable body, and the inclined guide part arranged at the front side of the connector body can be used for performing butt-joint plugging guide on the flexible flat cable body, so that the graphene coating arranged at the lower side of the flexible flat cable body is protected; the contact area of the graphene and the plastic wall is reduced, and the graphene layer is prevented from being damaged.

The invention discloses a crosslinked polyethylene insulated submarine power cable, which relates to the technical field of submarine power cables, is used for carrying out power transmission in a deep seabed, and comprises a cable body, and the cable body sequentially comprises an insulated outer protective layer, a tensile layer, an anti-corrosion layer, a steel tape armoring layer and an insulating layer from outside to inside, the interior of the insulating layer is formed by mutually winding a plurality of groups of conductor insulating shielding layers, the interior of the conductor insulating layer is formed by mutually winding a plurality of groups of conductor shielding layers, and a conductor water-blocking layer is arranged between the conductor insulating shielding layers and the conductor shielding layers; the conductor shielding layer is composed of a first conductor, a semiconductor water-blocking tape and a second conductor in sequence from outside to inside, and the cable solves the problems that when the cable is used in the seabed for a long time, the cable sheath is damaged due to long-term seawater corrosion, high-pressure seawater is diffused in the longitudinal direction through gaps existing in the cable, the long-distance cable is damaged, and the service life of the cable is prolonged. Therefore, the problem that the power cable is damaged and cannot transmit power is solved.

The invention discloses a crosslinked polyethylene reinforced high-strength insulating aerial cable, and belongs to the technical field of crosslinked polyethylene cable materials.The crosslinked polyethylene reinforced high-strength insulating aerial cable is prepared by the steps that hydroxyl is introduced to nano boron nitride powder, then amino is grafted through KH-550, nano alpha-Al2O3 powder is modified through gamma-glycidyl ether oxypropyl trimethoxy silane, and the cross-linked polyethylene reinforced high-strength insulating aerial cable is obtained; the preparation method comprises the following steps: preparing low-density polyethylene, compounding the low-density polyethylene with aminated nano boron nitride powder to form nano composite powder, improving the interface bonding force between the low-density polyethylene and the nano composite powder, carrying out melt blending on the low-density polyethylene and the nano composite powder to improve the dispersity of the nano composite powder in the low-density polyethylene, and carrying out nucleophilic acyl substitution reaction to obtain a fluorine-containing modified monomer. The nano boron nitride powder and the nano alpha-Al2O3 powder are subjected to a cross-linking reaction under the initiation action of an initiator and then coat the exterior of the thermal insulation layer, and the nano boron nitride powder and the nano alpha-Al2O3 powder are bridged through siloxane bonds to form a three-dimensional heat-conducting network, so that the heat resistance of the outer insulating layer is improved.

The invention relates to the technical field of crosslinked polyethylene insulated cables, and provides a crosslinked polyethylene insulated cable with a temperature adjusting function, which comprises a cable section, a heat preservation layer, a connecting piece, a fixing piece, a temperature adjusting pipe and a temperature adjusting mechanism, and is characterized in that the cable section comprises a conductor, an insulating layer, an isolation sleeve and an outer sheath, and a filler is arranged between the isolation sleeve and the insulating layer; the insulating layer wraps the isolation sleeve, the connecting pieces are arranged at the two ends of the cable sections and used for electrically connecting the two cable sections, the fixing pieces are used for fixing the connecting pieces, the temperature adjusting pipe is arranged in the isolation sleeve, filling is arranged between the temperature adjusting pipe and the isolation sleeve, the insulating layer is of a hollow structure, and the temperature adjusting pipe is communicated with the insulating layer. The temperature adjusting mechanism is used for adjusting the temperature of gas input into the heat preservation layer and the temperature adjusting pipe. According to the technical scheme, the cable is used for solving the problems that in the prior art, the cable only depends on cable materials to resist temperature changes, temperature adjusting means are lacked, and the service life of the cable is shortened.

The invention relates to the technical field of cables, and discloses a weather-proof high-strength tensile aerial insulated cable and a preparation method thereof.The weather-proof high-strength tensile aerial insulated cable comprises a cable conductor, a protection mechanism is arranged outside the cable conductor, a supporting mechanism is arranged inside the protection mechanism, and an outer sheath is connected to the outside of the protection mechanism through a cushioning mechanism; the exterior of the cable conductor is fixedly connected with a force bearing layer, the exterior of the force bearing layer is provided with a repairing layer, the exterior of the repairing layer is fixedly connected with a heat insulation fireproof layer, the cushioning mechanism comprises an elastic rubber layer, and the inner side of the elastic rubber layer is fixedly connected to the exterior of the heat insulation fireproof layer. According to the invention, through the hollow bionic structure with the diaphragm in the core tubular bearing layer, the self weight is greatly reduced, and excellent bending resistance and torsional rigidity are provided at the same time; when the bearing layer is accidentally impacted, the internal diaphragm can effectively prevent longitudinal spreading of microcracks like a firewall, and damage is limited locally.

The invention provides an aluminum alloy material, a preparation method thereof and a cable. The aluminum alloy material is prepared from the following components in percentage by mass: 0.03 percent to 0.06 percent of Si, 0.80 percent to 1.2 percent of Fe, 0.15 percent to 0.25 percent of Cu, 0.005 percent to 0.03 percent of B, 0.001 percent to 0.02 percent of Ti, 0.05 percent to 0.15 percent of Y, 0.08 percent to 0.2 percent of the total mass of La and Ce and the balance of Al. The specific content of Fe is added into the aluminum alloy material and cooperates with the rare earth elements Y, La and Ce, and the elongation at break of the aluminum alloy material is improved; meanwhile, due to the addition amount of the Y element, the fatigue resistance of the material is further improved, the toughness of the material is improved, and the heat resistance and cold resistance of the material can be improved. A specific content of boron element is added to form nuclear particles, so that the effect of refining grains is achieved, and the tensile strength of the aluminum alloy material is improved; and meanwhile, the resistivity of the aluminum alloy material is further reduced through cooperation of the boron element and other components. And the titanium element can also play a role in refining grains, so that the tensile strength of the material is further improved. The cable prepared from the aluminum alloy material can meet the requirement of a cable torsion experiment.

The invention discloses a high-temperature-resistant composite insulated cable for an intelligent power grid, and belongs to the technical field of cables. The objective of the invention is to solve the problems of single function, poor high-temperature resistance and easy overload failure of the existing cable. The cable sequentially comprises a compressed circular tinned copper conductor, an inner shielding layer, an XLPE inner insulating layer, an outer shielding layer, a self-repairing composite insulating layer, a metal shielding layer and an outer sheath layer from inside to outside, the self-repairing composite insulating layer is prepared by blending a self-repairing polymer matrix and a microencapsulation phase change material, and the melting point of the microencapsulation phase change material is accurately matched with the double dynamic bond response temperature of the self-repairing matrix. Through cooperation of self-repairing and thermal buffering functions, integration of multiple functions of high temperature resistance, self-repairing and thermal buffering is achieved, the long-term working temperature reaches 105 DEG C or above, no breakdown occurs during thermal shock at 180 DEG C, the overload repairing rate exceeds 80%, the high-temperature and overload working conditions of an intelligent power grid can be effectively adapted, the preparation steps are clear and reproducible, and remarkable technical advantages and application value are achieved.

The invention discloses a multi-layer protection cable resistant to an extreme environment, and belongs to the technical field of cables. The cable is of a seven-layer composite structure design and sequentially comprises a conductor, an insulating layer, a shielding layer, a buffer layer, a waterproof layer, a heat insulation layer and a protective outer layer from inside to outside, and the conductor is made of high-purity oxygen-free copper; the insulating layer is made of a polyimide material and has high temperature resistance, low temperature resistance and excellent insulating property; the shielding layer is composed of a tinned copper wire woven mesh and a high-permeability permalloy foil, and electromagnetic interference is effectively shielded; the buffer layer is made of an elastic rubber material to relieve mechanical stress; the waterproof layer adopts a nanoscale fluorosilicone resin coating and has excellent waterproof performance; the heat insulation layer is made of ceramic fibers and aerogel, and efficient heat insulation is provided; and the protective outer layer is made of a high-strength and corrosion-resistant polyether-ether-ketone (PEEK) material. The cable has excellent high temperature resistance, low temperature resistance, corrosion resistance and electromagnetic interference resistance, is suitable for extreme environments, and ensures stable transmission of electric power and signals under extreme conditions.

The invention relates to the technical field of power cables, in particular to a heat-aging-resistant crosslinked polyethylene insulated power cable and a preparation method thereof. The cable comprises conductor wire cores, an insulating layer, a filling layer, a composite function layer, a steel tape armoring layer and a sheath layer from inside to outside. The insulating layer is composed of semi-conductive crosslinked polyethylene, silicone resin, nano montmorillonite and an HALS light stabilizer; the filling layer is composed of plasticized glass fabric, polyphenylene sulfide and rare earth oxide; the composite functional layer sequentially comprises a heat-conducting inner layer, a flame-retardant middle layer and an anti-UV outer layer from inside to outside; the sheath layer is composed of polyolefin, white carbon black, ceramic silicone rubber, a flame retardant, polyethylene wax and an initiator. According to the cable, cross-linked polyethylene and silicone resin are preferably selected as heat-resistant materials, heat conduction / flame retardance / UV resistance / armored multi-layer synergistic protection is achieved, the mechanical barrier performance is improved, meanwhile, damage of thermal stress to internal materials is reduced, comprehensive improvement of thermal aging resistance is achieved, and the cable is suitable for high-temperature, high-humidity and frequent thermal cycle harsh environments.

The invention discloses an environment-friendly flame-retardant medium-voltage cable, and relates to the technical field of cables, the outer side of an inner conductor is provided with a flame-retardant protection assembly, the flame-retardant protection assembly comprises flame-retardant filling bodies, the middle parts of the opposite side surfaces of the adjacent flame-retardant filling bodies are provided with supporting grooves, and arc-shaped spring plates are adhered to the interiors of the supporting grooves. The outer side of the cable is extruded and collided, the impact force is attenuated layer by layer, the situation that the cable is damaged due to collision and impact is reduced, when the outer side of the cable is frozen, the heating wire emits heat, and the cable is prevented from being damaged. When the cable is deiced, the inflatable strip outside the insulating middle layer is uniformly heated, the outer insulating layer is pushed to bulge, and the ice layer outside is jacked open, so that the ice layer is broken and falls off, and compared with the conventional deicing method which only depends on heating, the energy consumption is lower, the cable is environment-friendly and energy-saving, the deicing effect is better, and the cable is more favorably protected.

The invention provides a cable installation mechanism with a shield, and relates to the technical field of cable installation. Two locking mechanisms are further included, each locking mechanism comprises a fixing cylinder, the cable is in sliding connection with the fixing cylinder, multiple sets of locking grooves are formed in one end of the fixing cylinder, a rotating groove is formed in the other end of the fixing cylinder, multiple sets of balance springs are arranged in the rotating groove, multiple sets of sliding grooves are formed in the fixing cylinder, and a hexagonal groove is formed in the outer side wall of the fixing cylinder. A locking ring is rotationally connected into the rotating groove, multiple sets of unlocking grooves are formed in the locking ring, the multiple sets of balance springs correspond to the multiple sets of unlocking grooves in a one-to-one mode, the two ends of each balance spring are fixedly connected with the inner side walls of the unlocking grooves, and multiple sets of friction strips are arranged on the outer side wall of the locking ring. The problem that a cable body, a shielding pipe and a corrugated pipe need to be fixed separately in traditional cable installation is solved, an integrated synchronous locking mechanism is designed, and one-time rapid synchronous locking of the cable, the shielding pipe and the corrugated pipe is achieved.

The invention relates to the technical field of cables, and discloses an anti-torsional fatigue and corrosion-resistant wind power cable and a manufacturing process thereof, the anti-torsional fatigue and corrosion-resistant wind power cable comprises a three-phase cable core main body, a dynamic compensation anti-torsion layer, a multifunctional corrosion-resistant barrier layer and an outer sheath, the three-phase cable core main body comprises a stranded conductor, a filling inner layer and an insulating layer; the dynamic compensation anti-torsion layer comprises an incongruous spiral supporting layer and a shape memory alloy compensation layer, and the incongruous spiral supporting layer comprises aramid fiber bundles and a nickel-cobalt alloy wire woven mesh; the multifunctional anti-corrosion barrier layer is arranged on the outer side of the dynamic compensation anti-torsion layer and sequentially comprises an anti-corrosion barrier bottom layer, an anti-corrosion barrier middle layer and an anti-corrosion barrier bottom layer surface layer from inside to outside. Through the gradient composite structure design, the problem of failure of a traditional wind power cable under long-term dynamic load and severe environment is effectively solved, and the torsional fatigue resistance, the corrosion resistance and the environmental adaptability are remarkably improved.

An aerial lighting system includes: two or more unmanned aerial vehicles (UAVs) each including a corresponding high-powered LED array arranged to illuminate an area beneath the UAVs when the UAVs are airborne; a base station configured to retain the UAVs when not airborne, wherein the base station includes a controller for controlling the UAVs; and a plurality of cables for transferring power and data, including: (i) a first cable detachably coupled between the base station and a first UAV, wherein the first UAV receives power from the base station and communicates with the controller via the first cable, and (ii) a second cable detachably coupled between the first UAV and a second UAV, wherein the second UAV receives power from the base station and communicates with the controller via the second cable.

The invention relates to the technical field of electric wires and cables, discloses a high-elasticity waterproof cable based on blending of water-blocking powder and an elastomer, and aims to solve the problems that in the prior art, during long-term dynamic service, interlayer separation is easily caused by interfacial stress superposition, so that elasticity attenuation and waterproof barrier damage are caused, and the service life is affected. According to the invention, the sodium polyacrylate water-blocking powder is subjected to composite modification and is blended with an elastomer matrix, modified nano silicon dioxide is matched for dispersion, an inner and outer layer gradient insulation structure is designed, and ultrasonic dispersion, nitrogen protection steam cross-linking and other processes are combined; the cable is sequentially provided with the conductor layer, the conductor shielding layer, the gradient insulation layer, the insulation shielding layer and the sheath layer from inside to outside, interface stress concentration is reduced, interlayer combination stability is enhanced, and the cable can still keep excellent elastic recovery capability and waterproof barrier integrity under high-frequency torsion and repeated dry-wet cycles.

The invention relates to the technical field of electric wire materials, in particular to a preparation process of a high-strength halogen-free flame-retardant electric wire. According to the preparation method, the polyolefin flame-retardant microspheres are obtained by adding propenylated cyclotriphosphazene, propenylated phosphaphenanthrene, methyl methacrylate, lauroyl peroxide, polyvinyl alcohol and deionized water. The flame-retardant modified boron nitride nanosheet is prepared by the following steps: firstly, preparing a flame-retardant modified boron nitride nanosheet, and then adding hydroxylated boron nitride, gamma-glycidyl ether oxypropyl trimethoxy silane and 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, so as to obtain the flame-retardant modified boron nitride nanosheet. An ethylene-vinyl acetate copolymer, polyolefin flame-retardant microspheres, flame-retardant modified boron nitride nanosheets, an antioxidant and a lubricant are mixed and react, and the high-strength halogen-free flame-retardant protective sleeve is obtained. And wrapping the periphery of the copper core wire with the high-strength halogen-free flame-retardant protective sleeve to obtain a finished product. The finished product prepared by the invention has excellent flame retardant property and high strength, thereby having a wide application prospect in the technical field of electric wire materials.

The invention discloses a forming device and a forming method of a high-temperature-resistant low-temperature-resistant high-toughness cable. According to the invention, based on a double-substrate synergistic system of hydrogenated nitrile rubber and polyether type thermoplastic polyurethane, and in combination with a dynamic vulcanization crosslinking technology, the cable keeps excellent flexibility and tear resistance in a wide temperature range of-60 DEG C to 125 DEG C. A three-dimensional reinforced network of nano silicon dioxide and carbon nanotubes is directionally dispersed in a matrix, and mechanical support of aramid short fibers is matched, so that the cable is endowed with bending fatigue resistance, the durability of the drag chain cable in a high-frequency torsion scene of an oil platform exceeds 30 million cycles is realized, and the service life of the drag chain cable is prolonged. The problem of breakage caused by low-temperature embrittlement and high-temperature softening of a traditional cable is fundamentally solved, the synergistic effect of the perfluoropolyether surface modifier and the composite anti-aging system enables the cable to form a stable protective layer in strong acid, strong alkali, salt mist and oil stain environments, and chemical corrosion and ultraviolet irradiation are effectively resisted.

The invention discloses a temperature-resistant and wear-resistant three-layer insulated wire and a preparation method thereof, and relates to the technical field of cables. The preparation method comprises the following steps: extruding the inner layer material on the surface of the conductor material to form the inner insulating layer, extruding the modified silicone rubber on the surface of the inner insulating layer to form the middle layer, extruding the outer layer material on the surface of the middle layer to form the outer insulating layer, and curing to obtain the high-temperature-resistant flame-retardant cable material. Wherein the inner-layer material is prepared from low-density polyethylene, an antioxidant 1010, insulating particles, a voltage stabilizer and the like; the modified silicone rubber is prepared from silicone rubber, a boron nitride compound, modified magnesium oxide and the like; the outer-layer material is prepared from the inner-layer material and a boron nitride compound. Due to the introduction of the components such as the insulating particles, the voltage stabilizer and the boron nitride compound, the high voltage resistance, the aging resistance, the wear resistance and the temperature resistance of the crosslinked polyethylene insulated power cable are effectively improved. Therefore, the method has a wide application prospect.

The invention discloses a new energy automobile heat dissipation system and method based on gallium-based double-state alloy. The heat dissipation system comprises a cooling pipeline, and the cooling pipeline is filled with a gallium-based double-state alloy cooling medium; the cooling pipeline is connected with a charging pile or an automobile heating part and a radiator; the electromagnetic pump is arranged on the cooling pipeline so as to drive the gallium-based double-state alloy cooling medium in the cooling pipeline to circularly flow between the radiator and the heating component; the controller is electrically connected with the electromagnetic pump so as to control starting, stopping and the rotating speed of the electromagnetic pump; heat brought out by the radiator and the gallium-based alloy from the heating component is released in the radiator, and the cooled alloy circularly returns to the heating component through the cooling pipeline to form closed circulation. According to the invention, a complete heat dissipation management scheme from extremely cold starting to high-power steady-state operation is realized; a'double-state 'working mode enables a heat dissipation medium to have the functions of phase change heat absorption and liquid circulation cooling; and the dilemma problem that a traditional coolant is insufficient in low-temperature freezing and high-temperature heat dissipation performance is solved.

The invention relates to the technical field of cables, and discloses a corrosion-resistant waterproof cable and a preparation method thereof. The corrosion-resistant waterproof cable sequentially comprises the conductor, the insulating layer, the shielding layer, the waterproof layer and the sheath layer from inside to outside, the waterproof layer is extruded by polyethylene, and the waterproof performance of electric materials can be improved; the sheath layer adopts modified PVC and a thermoplastic polyurethane elastomer as main raw materials, and functional aids such as a plasticizer, a heat stabilizer, a lubricant, a composite flame retardant and the like are added, so that the sheath layer is endowed with excellent corrosion resistance, flame retardance and the like. Therefore, the cable prepared by the invention has a good application prospect in a humid and corrosive environment.