Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

High-tenacity crack-control impervious fiber concrete

A fiber-reinforced concrete, high-toughness technology, used in climate sustainability, sustainable waste treatment, solid waste management, etc., can solve the problems of no obvious improvement in deformation ability and crack control ability, increased cost, and low elastic modulus. Achieve good crack miniaturization and dispersion ability, improve tensile strength, and reduce section loss.

Active Publication Date: 2010-03-10
徐世烺
View PDF2 Cites 60 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The fiber volume ratio of low fiber content concrete is usually less than 0.5% of the total volume of the concrete, such as commonly used polypropylene fiber concrete, the volume ratio of polypropylene fiber is usually 0.05% to 0.2%, mainly used to improve the early crack resistance of concrete performance, but polypropylene fiber has low strength (usually 300-600MPa) and low elastic modulus (3-10GPa), which has limited toughening effect on concrete and no obvious enhancement effect on bending and tensile strength. Provide sufficient bridging stress and the crack will propagate rapidly
The fiber volume ratio of medium fiber content concrete is usually 0.5% to 3%, such as steel fiber concrete with a fiber content of 1% to 2%, because steel fibers have high tensile strength (380 ~ 1400MPa) and High elastic modulus (150-210GPa), so the tensile and flexural strength of concrete can be significantly improved, and the corresponding flexural toughness, impact resistance and fatigue resistance are also significantly improved, but the deformation capacity has not been significantly improved. Its tensile strain capacity is on the order of 0.01% to 0.03%, and the material still cannot effectively control the crack width after cracking
The fiber volume ratio of high-fiber content concrete is usually 4% to 20%, such as mortar infiltrated steel fiber concrete (SIFCON), which has strain hardening and multi-slit cracking characteristics under tensile and bending loads, and its tensile strength, The flexural strength and toughness are greatly improved compared with concrete, but the fiber content as high as 4% to 20% doubles the cost of the material and requires a special pouring process to process and shape, thus limiting the popularization and application in engineering
[0004] The invention patent application with the application number 03129358.1 discloses a high-toughness hybrid fiber concrete and its preparation method. The technology adopts a medium fiber content, is based on ordinary concrete, and uses 0.1-0.2% of the volume of the concrete. The concrete volume percentage is 0.3-0.9% steel fiber hybrid reinforcement, although the strength and toughness of the material are significantly improved compared with concrete, but the deformation capacity and crack control ability are not significantly improved compared with ordinary medium-volume fiber concrete
The invention patent with the patent number ZL 200510046878.X discloses a cement-based composite material combined with short fibers and fiber woven mesh. Enhancement, which increases the construction procedure of materials and also increases the cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A high-toughness crack control anti-seepage fiber concrete proportioning is as follows:

[0024] The weight ratio of each component of cement and active mineral admixture is: cement (P.II 42.5R) 35%, fly ash 45%, silica fume 12%, granulated blast furnace slag 8%;

[0025] The ratio of aggregate (maximum particle size 0.5mm) weight to cement plus active mineral admixture gross weight is 60%, and the ratio of water weight to cement plus active mineral admixture gross weight is 30%; the dosage of fiber is 2.0% of the total volume of fiber reinforced concrete.

[0026]Using polyvinyl alcohol fibers, the length is 12mm, the diameter is 0.039mm, the tensile strength is 1620MPa, the elastic modulus is 42.8GPa, and the ultimate elongation is 6%.

[0027] First mix cement, fly ash, silica fume, granulated blast furnace slag and aggregate with a mixer, then add water and stir; add an appropriate amount of water reducing agent (the weight is 0.35% of the total weight of cement pl...

Embodiment 2

[0048] A high-toughness crack control anti-seepage fiber concrete proportioning is as follows:

[0049] The weight ratio of each component of cement and active mineral admixture is: cement (P.II 52.5R) 55%, fly ash 45%;

[0050] The ratio of aggregate (maximum particle size 0.5mm) weight to cement plus active mineral admixture gross weight is 50%, and the ratio of water weight to cement plus active mineral admixture gross weight is 45%; the dosage of fiber is 1.9% of the total volume of fiber reinforced concrete.

[0051] Using polyvinyl alcohol fiber and polyethylene fiber. The length of polyvinyl alcohol fiber is 12mm, the diameter is 0.039mm, the tensile strength is 1620MPa, the elastic modulus is 42.8GPa, the ultimate elongation is 6%, and the dosage is 1.4% of the total volume of fiber concrete; the length of polyethylene fiber is 12.7mm, diameter 0.038mm, tensile strength 2700MPa, modulus of elasticity 120GPa, ultimate elongation 3.5%, dosage 0.5% of the total volume o...

Embodiment 3

[0066] A high-toughness crack control anti-seepage fiber concrete proportioning is as follows:

[0067] The weight ratio of each component of cement and active mineral admixture is: cement (P.II 52.5R) 15%, fly ash 80%, granulated blast furnace slag 5%;

[0068] The ratio of aggregate (maximum particle size 0.5mm) weight to cement plus active mineral admixture gross weight is 10%, and the ratio of water weight to cement plus active mineral admixture gross weight is 25%; the dosage of fiber is 2.1% of the total volume of fiber reinforced concrete.

[0069] Polyvinyl alcohol fiber is used, the length is 8mm, the diameter is 0.020mm, the tensile strength is 1200MPa, the elastic modulus is 35GPa, and the ultimate elongation is 8%.

[0070] Stirring and maintenance are the same as in Example 1, and the weight of thickener and water reducer are respectively 0.05% and 0.25% of the total weight of cement plus active mineral admixture.

[0071] This concrete basic performance test re...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Lengthaaaaaaaaaa
Diameteraaaaaaaaaa
Tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to a fiber concrete material belonging to the field of building materials. The fiber concrete material mainly contains cement, active mineral blending materials, aggregates, fibers and water and is characterized in that the active mineral blending materials adopt coal ash, siliceous dust, pelletization blast furnace slag and metakaolin; the fibers adopt polyvinyl alcohol fibers, polyethylene fibers and aromatic polyamide fibers; the maximum particle size of the aggregates is smaller than or equal to 0.5mm, and the ratio of the weight of the aggregates to the total weightof the cement and the active mineral blending materials is 1-70 percent; and the blending volume of the fibers accounts for 1.5-2.5 percent of the total volume of fiber concrete. The fiber concrete material has the advantages of high tenacity, higher deformation capability, tensile strength and bending strength, limit tension strain of 1.8-7.5 percent, tensile strength of 4-10MPa and bending strength of 10-20MPa, can control the width of a crack lower than 0.1mm, effectively enhance the integrity and the shock resistance of a structure and ensure the permeability resistance and the durabilityof the structure.

Description

technical field [0001] The invention belongs to the field of building materials and relates to a fiber concrete material. Background technique [0002] Concrete is the most widely used building material. Its main components include cement, active mineral admixtures, aggregates and water. It has the advantages of wide source of raw materials, simple process, and good fire performance. And low bending strength, small deformation capacity, poor toughness, easy to crack and difficult to control the crack width after cracking. The low toughness of concrete may lead to sudden catastrophic failure due to stress concentration at variable cross-section positions and joints of steel / concrete hybrid structures. cracking, resulting in a significant reduction in the seismic performance of the structure. Under the current economic and technical level, people usually think that the cracking of concrete is almost inevitable. Cracks, especially harmful cracks are not only unsightly, but al...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B28/00C04B16/06C04B111/27
CPCC04B2201/50C04B28/02C04B2111/343Y02W30/91C04B14/106C04B16/0625C04B16/0641C04B16/0691C04B18/08C04B18/141C04B18/146
Inventor 徐世烺
Owner 徐世烺
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products