The invention relates to the technical field of mechanical parts, and discloses a high-bearing
engineering plastic worm gear applied to a light
truck electric power steering system and a manufacturing process, and the manufacturing process comprises the following steps: pretreatment of a
polymer base material, preparation of a composite reinforcing material, preparation of an injection molding
raw material, precise injection molding, post-treatment and detection. After a
polymer base material is subjected to fluorination activation treatment, the
surface energy of the material is reduced, the interfacial compatibility with a composite reinforced material is enhanced, and through the synergistic effect of chemical bonding and physical anchoring formed between matrix resin and a modified reinforcement body, the interfacial layering tendency of
engineering plastic and a
fiber reinforced phase is overcome, so that stress transmission is more uniform; meanwhile, the functional additive components generate an in-situ synergistic effect in the precise
injection molding process, and form a multi-stage enhanced network with matrix resin, so that the worm wheel matrix is endowed with excellent overall bearing strength and fatigue fracture resistance, and the
structural integrity under the working conditions of
high load and high-frequency steering is ensured.