3629results about How to "Reduce residual stress" patented technology

This invention combines the precision spray process with in-flight laser treatment in order to produce direct write electronic components. In addition to these components, the process can lay down lines of conductive, inductive, and resistive materials. This development has the potential to change the approach to electronics packaging. This process is revolutionary in that components can be directly produced on small structures, thus removing the need for printed circuit boards.

The invention discloses a fast manufacturing method of three-beam laser compound scanning. The method comprises the following steps of: firstly utilizing long-wavelength laser (CO2 laser) for preheating the metal powder, then utilizing short-wavelength laser (YAG or optical fiber laser) for fusing the metal powder and finally utilizing long-wavelength laser (CO2 laser) to carry out heat treatment to the frozen metal. The fast manufacturing method uses the three beams of laser to carry out compound scanning, namely uses long-wavelength laser to preheat, short-wavelength laser to fuse and then long-wavelength laser to carry out heat treatment, can realize the compound process of preheating, fusion and heat treatment of the metal powder. The three beams of laser compound scanning mode can reduce internal stress of the metal part, avoid warping and cracking, improve organization and improve performance.

A piezoelectric thin film resonator having a stabilized temperature characteristic of resonant frequency, a method for manufacturing the same, and a communication apparatus using the piezoelectric thin film resonator are provided. The piezoelectric thin film resonator is provided with a substrate having an opening, first and second insulation films which are provided on one surface of the substrate while covering the opening and which primarily include SiO₂ and Al₂O₃, respectively, Al₂O₃ having oxygen defect and being in an amorphous state, and a piezoelectric thin film which is provided on the second insulation film and is sandwiched between electrodes and which primarily includes ZnO.

A method of repairing cracks on a surface of a component such as gas turbine components includes the steps of repairing the cracks of the component by brazing, detecting remaining cracks on the surface or below the surface, which were not properly filled with braze material during the repair brazing operation, and repairing the crack zones with a focussed low-heat input welding method using an appropriate weld filler materials.

A superhard composite material comprising a polycrystalline diamond cutter (PDC) having a cutting surface and cutting edges having a polycrystalline diamond thickness of about 3 mm is integrally formed with a sacrificial catalyst source that is removed later in the processing of the of the cutter.

A laser cladding process of an exterior wear-resisting anti-corrosive alloy coating of a slide chair of a railway switch comprises processes as follows: firstly, the surface of the slide chair is pre-heated, which means the surface of the slide chair is degreased and de-rusted under room temperature; and the surface is cleaned up by alcohol; then alloy powder is prefabricated, which means iron-base, nickel-base or cobalt base alloy powders that are ready for cladding are preplaced on the processed surface of the slide chair, and a scraping straightedge provided with a rail is used for adjusting the pretreated metal powder so that the alloy powder can be distributed on the surface of the slide chair evenly and has proper thickness to meet the thick requirement of the coating after cladding; and finally, the slide chair is hardened by the laser cladding; the laser of CO2 gas is adopted; a numerical control machine is used as a working table and the surface of the slide chair is hardened by the laser cladding. The laser cladding process has the characteristics of no pollution, high production rate, low energy consumption, the little finishing allowance of cladding coating and low combined cost.

The invention discloses an extruding processing technology of an aluminium alloy tubing with large diameter. The method comprises steps of a. proportioning, b. casting, c. uniformization, d. surface treatment on casting rod, e. casting rod heating, f. extrution, g. on-line quenching, h. stretching, i. artificial aging and j. straightening, etc. Strict control on each parameter can solve problems of extruding production of tubing with large diameter, eliminate disadvantages of long production period, low production efficiency, high energy consumption, huge environmental pollution and expensiveauxiliary equipment of rolling and drawing, save cost, simplify arrangement of auxiliary equipment and further reduce failure rate of an apparatus. The energy consumption of the present invention is merely 1/4 that of rolling and drawing, and water consumption is 1/ 8 that of a steam jet pump set; therefore, the invention brings obvious economic effects.

A mold assembly for molding a thermoplastic resin, which comprises; (a) a first mold member and a second mold member for manufacturing a molded article of a thermoplastic resin, (b) an insert block provided in the first mold member, said insert block constituting part of a cavity, having a thickness of 0.1 mm to 10 mm and being formed of a material having a thermal conductivity of 2x10-2 cal/cmxsecx DEG C. or less, and (c) a molten thermoplastic resin introduction portion provided in the second mold member, wherein an insert block covering portion is formed in the second mold member, and when the first mold member and the second mold member are clamped to each other, (A) a clearance between the insert block and the insert block covering portion is equal to, or less than, 0.03 mm, and (B) an amount of overlapping of the insert block and the insert block covering portion is equal to, or greater than, 0.5 mm.

The invention pertains to the technical field of the copper clad laminate, which more particularly relates to a prepreg applied to a printing circuit multilayer board. The prepreg comprises reinforced materials and resin composite, wherein, the reinforced materials is glass fiber paper, and according to part by weight, the formulation of the resin composite is as follows: 20 to 84 portions of resin, 0 to 35 portions of filling materials, 0.01 to 0.3 portions of curing accelerator and 10 to 45 portions of solvent; the resin composite solvent is soaked in the glass fiber paper for 1 to 5 minutes, and is put in a 140 to 200 DEG C oven for baking for 2 to 10 minutes; after the solvent is removed, the prepreg applied to multilayer PCB processing materials is obtained; white flake and spot problems of base materials during the manufacturing procedures of the multilayer PCB are prevented, problems of de-lamination, shrink resin, holes and crack of the resin and white flake, etc. that come up after the multilayer PCB goes through cold and hot impact are improved, and the prepreg has good reliability and low cost.

Preferred embodiments of a freestanding, heat resistant microporous polymer film (10) constructed for use in an energy storage device (70, 100) implements one or more of the following approaches to exhibit excellent high temperature mechanical and dimensional stability: incorporation into a porous polyolefin film of sufficiently high loading levels of inorganic or ceramic filler material (16) to maintain porosity (18) and achieve low thermal shrinkage; use of crosslinkable polyethylene to contribute to crosslinking the polymer matrix (14) in a highly inorganic material-filled polyolefin film; and heat treating or annealing of biaxially oriented, highly inorganic material-filled polyolefin film above the melting point temperature of the polymer matrix to reduce residual stress while maintaining high porosity. The freestanding, heat resistant microporous polymer film embodiments exhibit extremely low resistance, as evidenced by MacMullin numbers of less than 4.5.

A microbolometer includes a micro-bridge structure for uncooling infrared or terahertz detectors. The thermistor and light absorbing materials of the micro-bridge structure are the vanadium oxide-carbon nanotube composite film formed by one-dimensional carbon nanotubes and two-dimensional vanadium oxide film. The micro-bridge is a three-layer sandwich structure consisting of a layer of amorphous silicon nitride base film as the supporting and insulating layer of the micro-bridge, a layer or multi-layer of vanadium oxide-carbon nanotube composite film in the middle of the micro-bridge as the heat sensitive and light absorbing layer of the microbolometer, and a layer of amorphous silicon nitride top film as the stress control layer and passivation of the heat sensitive film. The microbolometer and method for manufacturing the same can overcome the shortcomings of the prior art, improve the performance of the device, reduce the cost of raw materials and is suitable for large-scale industrial production.

A piezoelectric MEMS microphone comprising a multi-layer sensor that includes at least one piezoelectric layer between two electrode layers, with the sensor being dimensioned such that it provides a near maximized ratio of output energy to sensor area, as determined by an optimization parameter that accounts for input pressure, bandwidth, and characteristics of the piezoelectric and electrode materials. The sensor can be formed from single or stacked cantilevered beams separated from each other by a small gap, or can be a stress-relieved diaphragm that is formed by deposition onto a silicon substrate, with the diaphragm then being stress relieved by substantial detachment of the diaphragm from the substrate, and then followed by reattachment of the now stress relieved diaphragm.

This invention relates to an electromagnetic progressive shaping method for plate moving coils and a device, in which, said device includes a computer control system, an electromagnetic force generation system and a three-shaft digital control shaping system including a plate clamping elevating device, a supporting model frame and an electromagnetic shaping clamping rod, in which, the computer controls the coil to move downward along the contour of a model profile from the top according to the contour data of the model profile and the plate is formed partly relying on the magnetic force of coil till to the bottom of the model and finish the entire process.

Provided herein are electrochemical systems and related methods of making and using electrochemical systems. Electrochemical systems of the invention implement novel cell geometries and composite carbon nanomaterials based design strategies useful for achieving enhanced electrical power source performance, particularly high specific energies, useful discharge rate capabilities and good cycle life. Electrochemical systems of the invention are versatile and include secondary lithium ion cells, such as silicon-sulfur lithium ion batteries, useful for a range of important applications including use in portable electronic devices. Electrochemical cells of the present invention also exhibit enhanced safety and stability relative to conventional state of the art lithium ion secondary batteries by using prelithiated active materials to eliminate the use of metallic lithium and incorporating carbon nanotube and/or graphene, composite electrode structures to manage residual stress and mechanical strain arising from expansion and contraction of active materials during charge and discharge.

A method and system for relieving forging induced residual stresses in a rotor forging balances a pre-spin machine with the forging mounted thereon at a first rotational speed and then pre-spins the forging with it mounted on the machine at a substantially greater second rotational speed. A one per rev sensor is used for determining a weight placement angle and a vibration sensor is used for determining an amount of weight to add to a spinning assembly including the forging during the balancing. High-density non-metallic balance weights adhesively attached on an inside surface of the forging or spinning assembly may be used. The rotational inertia of the spinning assembly may be checked during a spin up period by determining a rate of rotational acceleration vs. torque applied to the spinning assembly and used to stop the pre-spinning if it is to great.

The invention belongs to the technical field of materials, and specifically relates to a nano-carbon-reinforced wear-resistant composite material. The nano-carbon-reinforced wear-resistant composite material comprises the following components in percentage by mass: 55-99% of metal powder, 0.1-35% of ceramic powder, and 0.01-15% of nano-carbon, wherein the metal powder is used as a composite material matrix; the ceramic powder is used as a wear-resistant filling material; and the nano-carbon comprises single-wall carbon nano-tubes, multi-wall carbon nano-tubes and other materials, and is mainly used for improving the heat-conducting performance, strength, toughness, wear resistance and other performances of the composite material. The wear-resistant composite material disclosed by the invention can keep a stable friction coefficient and a low wear rate under the conditions of a heavy load, a high speed, and long-time braking.

A glass composition that is lead-free, and that, when used in a PDP, suppresses coloration of a dielectric layer, a transparent conductive film and a glass substrate, and suppresses reduction in transmittance of the dielectric layer. The glass composition is includes GeO₂ 0.1-20 wt %, B₂O₃ 3-35 wt %, ZnO 4-45 wt %, Bi₂O₃ 10-80 wt %, is free of PbO, and SiO₂ content is not more than 0.5 wt %. It is preferable to further include in the glass composition Al₂O₃ up to 8 wt % and at least one selected from the group consisting of MgO, CaO, SrO, and BaO, up to 20 wt %.