High-toughness medium-carbon quenched and tempered round steel of grade 120 KSI and manufacturing method thereof
A manufacturing method and steel grade technology, applied in quenched and tempered round steel and its manufacturing field, can solve the problems of high raw material cost, poor hardenability, and difficult production, and achieve uniform heat treatment structure, stable mechanical properties, and deep hardened layer Effect
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Embodiment 1
[0035] The diameter of the 120KSI steel grade high-strength and tough medium carbon quenched and tempered round steel involved in this embodiment is 254mm, and the steel grade is 4145, and its chemical composition is calculated by mass percentage: C: 0.45%, Si: 0.25%, Mn: 1.15%, P: 0.009%, S: 0.003%, Cr: 1.15%, Mo: 0.32%, Ni: 0.05%, Cu: 0.05%, Al: 0.025%, V: 0.04%, Nb: 0.025%, N: 0.0368%, B: 0.0003%, the balance is iron and unavoidable impurity elements.
[0036] The manufacturing process of the above-mentioned round steel for drilling tools is that the smelting raw materials are configured according to the above-mentioned chemical composition, followed by KR molten iron pretreatment, converter smelting, LF refining, and RH vacuum degassing to obtain molten steel with high purity. Feed silicon-calcium wire for calcium treatment to make inclusions spheroidized and evenly distributed; molten steel is poured into continuous casting round billets with argon protection at a low sup...
Embodiment 2
[0040] The diameter of the 120KSI steel grade high-strength toughness medium carbon quenched and tempered round steel involved in this embodiment is 177.8mm, the steel grade is 4140, and its chemical composition is calculated by mass percentage: C: 0.41%, Si: 0.25%, Mn: 0.95% , P: 0.010%, S: 0.003%, Cr: 1.05%, Mo: 0.22%, Ni: 0.02%, Cu: 0.02%, Al: 0.028%, Ti: 0.01%, Nb: 0.025%, N: 0.00559% , B: 0.0005%, the balance is iron and unavoidable impurity elements.
[0041] The manufacturing process of the above-mentioned round steel for drilling tools is that the smelting raw materials are configured according to the above-mentioned chemical composition, followed by KR molten iron pretreatment, converter smelting, LF refining, and RH vacuum degassing to obtain molten steel with high purity. Feed silicon-calcium wire for calcium treatment, so that inclusions are spheroidized and distributed evenly; molten steel is poured into continuous casting billet with low superheat of 20 °C and fu...
Embodiment 3
[0046] The diameter of the 120KSI steel grade high-strength toughness medium carbon quenched and tempered round steel involved in this embodiment is 170mm, the steel grade is 4137, and its chemical composition is calculated by mass percentage: C: 0.37%, Si: 0.26%, Mn: 0.96%, P: 0.010%, S: 0.003%, Cr: 1.16%, Mo: 0.33%, Ni: 0.10%, Cu: 0.02%, Al: 0.028%, Ti: 0.012%, Nb: 0.026%, V: 0.025%, N: 0.00354%, B: 0.0005%, and the balance is iron and unavoidable impurity elements.
[0047] The manufacturing process of the above-mentioned round steel for drilling tools is that the smelting raw materials are configured according to the above-mentioned chemical composition, followed by KR molten iron pretreatment, converter smelting, LF refining, and RH vacuum degassing to obtain molten steel with high purity. Feed silicon-calcium wire for calcium treatment, so that inclusions are spheroidized and distributed evenly; molten steel is poured into continuous casting billet with low superheat of ...
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