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High-toughness medium-carbon quenched and tempered round steel of grade 120 KSI and manufacturing method thereof

A manufacturing method and steel grade technology, applied in quenched and tempered round steel and its manufacturing field, can solve the problems of high raw material cost, poor hardenability, and difficult production, and achieve uniform heat treatment structure, stable mechanical properties, and deep hardened layer Effect

Inactive Publication Date: 2015-10-14
JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

On this basis, the yield strength index was further improved, and the 1 / 2 radius hardness and -20°C low-temperature impact requirements were added. It can be seen that the larger the bar size, the higher the requirements for the hardenability of raw materials and equipment. The more difficult it is, the current domestic steel mills and heat treatment manufacturers cannot guarantee such high performance requirements
[0006] The invention patent with the publication number CN102330027 discloses a 120KSI steel grade primary sulfur-resistant drill pipe and its preparation method. The minimum content of precious metal Mo in the steel is 0.5%, and it is 0.6% in the example. The cost of raw materials is very high, and the content of C is between 0.24%~0.30%, the hardenability is poor, and it is difficult to meet the heat treatment needs of large-diameter bars or thick-walled pipes (such as drill collars). And the cost of heat treatment is very high, the patent does not specify the maximum supply specification and mechanical performance sampling depth

Method used

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  • High-toughness medium-carbon quenched and tempered round steel of grade 120 KSI and manufacturing method thereof
  • High-toughness medium-carbon quenched and tempered round steel of grade 120 KSI and manufacturing method thereof
  • High-toughness medium-carbon quenched and tempered round steel of grade 120 KSI and manufacturing method thereof

Examples

Experimental program
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Embodiment 1

[0035] The diameter of the 120KSI steel grade high-strength and tough medium carbon quenched and tempered round steel involved in this embodiment is 254mm, and the steel grade is 4145, and its chemical composition is calculated by mass percentage: C: 0.45%, Si: 0.25%, Mn: 1.15%, P: 0.009%, S: 0.003%, Cr: 1.15%, Mo: 0.32%, Ni: 0.05%, Cu: 0.05%, Al: 0.025%, V: 0.04%, Nb: 0.025%, N: 0.0368%, B: 0.0003%, the balance is iron and unavoidable impurity elements.

[0036] The manufacturing process of the above-mentioned round steel for drilling tools is that the smelting raw materials are configured according to the above-mentioned chemical composition, followed by KR molten iron pretreatment, converter smelting, LF refining, and RH vacuum degassing to obtain molten steel with high purity. Feed silicon-calcium wire for calcium treatment to make inclusions spheroidized and evenly distributed; molten steel is poured into continuous casting round billets with argon protection at a low sup...

Embodiment 2

[0040] The diameter of the 120KSI steel grade high-strength toughness medium carbon quenched and tempered round steel involved in this embodiment is 177.8mm, the steel grade is 4140, and its chemical composition is calculated by mass percentage: C: 0.41%, Si: 0.25%, Mn: 0.95% , P: 0.010%, S: 0.003%, Cr: 1.05%, Mo: 0.22%, Ni: 0.02%, Cu: 0.02%, Al: 0.028%, Ti: 0.01%, Nb: 0.025%, N: 0.00559% , B: 0.0005%, the balance is iron and unavoidable impurity elements.

[0041] The manufacturing process of the above-mentioned round steel for drilling tools is that the smelting raw materials are configured according to the above-mentioned chemical composition, followed by KR molten iron pretreatment, converter smelting, LF refining, and RH vacuum degassing to obtain molten steel with high purity. Feed silicon-calcium wire for calcium treatment, so that inclusions are spheroidized and distributed evenly; molten steel is poured into continuous casting billet with low superheat of 20 °C and fu...

Embodiment 3

[0046] The diameter of the 120KSI steel grade high-strength toughness medium carbon quenched and tempered round steel involved in this embodiment is 170mm, the steel grade is 4137, and its chemical composition is calculated by mass percentage: C: 0.37%, Si: 0.26%, Mn: 0.96%, P: 0.010%, S: 0.003%, Cr: 1.16%, Mo: 0.33%, Ni: 0.10%, Cu: 0.02%, Al: 0.028%, Ti: 0.012%, Nb: 0.026%, V: 0.025%, N: 0.00354%, B: 0.0005%, and the balance is iron and unavoidable impurity elements.

[0047] The manufacturing process of the above-mentioned round steel for drilling tools is that the smelting raw materials are configured according to the above-mentioned chemical composition, followed by KR molten iron pretreatment, converter smelting, LF refining, and RH vacuum degassing to obtain molten steel with high purity. Feed silicon-calcium wire for calcium treatment, so that inclusions are spheroidized and distributed evenly; molten steel is poured into continuous casting billet with low superheat of ...

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Abstract

The invention discloses high-toughness medium-carbon quenched and tempered round steel of the grade 120 KSI. The high-toughness medium-carbon quenched and tempered round steel of the grade 120 KSI comprises, by mass, 0.35%-0.50% of C, 0.15%-0.40% of Si, 0.60%-1.30% of Mn, equal to or less than 0.015% of P, equal to or less than 0.040% of S, 0.75%-1.30% of Cr, 0.15%-0.35% of Mo, equal to or less than 0.25% of Ni, equal to or less than 0.25% of Cu, 0.015%-0.040% of Alt, equal to or less than 0.10% of V, equal to or less than 0.10% of Nb, equal to or less than 0.05% of Ti, equal to or less than 0.008% of N, equal to or less than 0.0010% of B and the balance Fe and unavoidable impurity elements, wherein the content of V, the content of Nb and the content of Ti are not equal to or less than 0.010% at the same time. The round steel with the maximum specification reaching 260 mm is manufactured through Kanbara reactor (KR) pretreatment, basic oxygen furnace (BOF) smelting, ladle furnace (LF) refining, Ruhrstahl Heraeus (RH) vacuum degassing, continuous casting, heating, continuous rolling, and hardening and tempering, so that the requirements for high specifications and toughness are met.

Description

technical field [0001] The present invention relates to 120KSI steel grade round steel and its manufacturing method, in particular to a quenched and tempered round steel produced by continuous casting and rolling process, which still has relatively high plasticity and normal temperature and low temperature impact toughness when the yield strength reaches 120KSI steel grade and methods of manufacture thereof. Background technique [0002] 4140, 4137, 4145 and other medium carbon quenched and tempered steels have high hardenability, good comprehensive mechanical properties such as strength, plasticity and toughness, and are widely used in oil fields, wind power, machinery and other fields. However, with the development of various industries, customers have higher and higher requirements for materials, and it is difficult for these steel products produced by traditional methods to meet the requirements for use. For example, the quenched and tempered steel used in oil well dril...

Claims

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Application Information

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IPC IPC(8): C22C38/54C22C38/50C22C38/48C22C38/46C22C38/32C22C38/28C22C38/26C22C38/24C21D8/06B23P15/00
Inventor 惠荣张剑锋聂爱诚邵淑艳冀鸰胡绍鑫刘学文李芸张学诚
Owner JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD
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