The invention discloses an ultrasonic vibrator group intelligent prediction
maintenance system and method, and relates to the technical field of
industrial equipment fault diagnosis and
predictive maintenance, the ultrasonic vibrator group intelligent prediction
maintenance system is composed of a
data acquisition module, a
data transmission module, a
data processing module, a model analysis module, an
application module, a feedback optimization module and the like, and vibration, current,
voltage, resistance, temperature, power and other data are acquired in real time through a multi-source sensor; the sampling frequency is dynamically adjusted under the abnormal working condition; multi-dimensional
feature fusion and fault prediction are carried out by utilizing a pre-trained Transform model, mechanical, electrical, thermal and other fault types are automatically identified, maintenance suggestions are output, a user can obtain fault early warning,
residual service life and maintenance guidance through a
visual interface, and an actual maintenance result is transmitted back to a
system to continuously optimize the model, and compared with a traditional mode, the method has the advantages that the operation is simple, and the efficiency is high. According to the invention, accidental shutdown can be effectively reduced, the maintenance cost is reduced, the service life of equipment is prolonged, the real-time monitoring and accurate prediction of the operation state of the equipment are realized, and the production efficiency is improved.