The invention provides an iron-
silicon magnetic powder core and a preparation method and application thereof. The preparation method comprises the following steps: mixing iron-
silicon magnetic powder, a modified insulating glue solution and a
solvent, and carrying out pre-
coating treatment to obtain modified iron-
silicon magnetic powder; mixing the modified iron-silicon magnetic
powder, a passivating agent and a
solvent, and carrying out passivating treatment to obtain passivated magnetic
powder; performing insulation
coating on the passivated magnetic
powder to obtain the passivated magnetic powder subjected to insulation
coating; and carrying out compression and annealing treatment on the insulated and coated passivated magnetic powder to obtain the iron-silicon magnetic powder core. According to the invention, the modified insulating glue solution is adopted to pre-coat the iron-silicon magnetic powder, and subsequent insulating coating treatment is carried out, so that particles on the surface of the magnetic powder are distributed more uniformly, a better insulating effect can be achieved, and the loss of the magnetic powder core is effectively reduced. Moreover, the process can also improve the density and effective magnetic
conductivity of the iron-silicon magnetic powder core, so that the iron-silicon magnetic powder core has more excellent magnetic performance, the efficiency is greatly improved, and the energy waste is reduced.