876results about How to "Reduce iron loss" patented technology

Disclosed herein is an inner rotor type permanent magnet excited transverse flux motor, in which a laminated structure in an axial direction or in a radial shape is applied to a stator iron core so as to employ a small amount of permanent magnets compared with a conventional outer rotor type permanent magnet excited transverse flux motor, thus providing high output power, increasing the efficiency of power generation, and reducing noise and vibration.

For this, the present invention provides an inner rotor type permanent magnetic excited transverse flux motor comprising: a stator including a stator powdered iron core press-molded using a mold, a stator laminated iron core laminated on upper and lower layer portions of the circumference of the stator powdered iron core at regular intervals, and a stator winding which winds the segmented stator powdered iron core in which a current flows is wound between the intervals; and a rotor in which a rotor permanent magnet and a rotor powdered iron core are arranged alternately to face each other.

The invention relates iron melt improving vanadium content and controlling calcium content cooling agent and the technology, specially relates the cooling agent of adjusting the proportion of cooling agent to stabilize calcium content in vanadium slag and the technology. The technology comprises the 56-60wt% iron scale, 30-40wt% iron concentrate powder containing vanadium, and 5-10wt% anchoring agent. The method stabilizes the calcium content and iron content in vanadium slag, and effectively solves the problems of great fluctuation of vanadium slag composition and superstandard calcium and iron. By controlling the thermoregulation material to meet the requirements of the improving vanadium temperature and calcium oxide content, the method improves the vanadium slag grade and extraction rate. The invention possesses the following characteristics: 1 shortening the converting time; 2 improving the vanadium slag grade and extraction rate, and stabilizing the calcium oxide content; 3 reducing the iron loss.

The invention discloses a segmented rotor type magnetic flux switching motor with hybrid excitation and a magnetic adjustment method. The motor comprises a stator yoke, a permanent magnet, an exciting winding, an armature winding, a segmented rotor and a non-concentrating flux sleeve, wherein the stator yoke is of a 12-tooth structure and formed by arranging excitation teeth and armature teeth in a staggered mode; the permanent magnet is arranged in the excitation teeth, one surface of the permanent magnet is opposite to the rotor, and two sides of the permanent magnet are provided with concentrating flux bridges; the armature winding and the exciting winding are integrated windings and respectively wound on the excitation teeth and the armature teeth; the segmented rotor is arranged in the non-concentrating flux sleeve, thus the whole rotor forms a cylinder structure; the concentrating flux bridges at the two sides of the permanent magnet provide return circuits for electro-exciting magnetic fields generated by the exciting winding, thus permanent magnet magnetic fields are closed after passing through the permanent magnet, the stator yoke, air gaps and the segmented rotor in sequence, and electro-exciting magnetic fields are closed after passing through the stator yoke, the air gaps and the segmented stator; and a current of the exciting winding is adjusted to realize wide-range magnetic adjustment. The motor has the advantages of wider magnetic adjustment range, good fault-tolerant capability and small wind resistance and oil resistance and can be applied to the field of high-speed aviation.

The present invention relates to a method for producing low-iron-loss high-magnetic-induction cold-rolled non-oriented electrical steel strip by using cap cover furnace annealing treatment. Said method includes the following steps: (a), raw material preparation: including (by wt%) C, its content is loss than or equal to 0.010%; Si, its content is 0.1-3.50%; Al, its content is less than or equal to 1.5%; Man, its content is 0.10%-1.50%; P, is content is less than or equal to 0.20%; S, its content is less than or equal to 0.008%; N, its content is less than or equal to 0.0030%, and the rest is iron and inevitable impurity; (b), smelting, continuous casting and hot-rolling; (c), normalizing treatment, making hot-rolled sheet undergo the process of normalizing treatment, under the condition of cap cover furnace making full hydrogen annealing, annealing temperature is 700 deg.C-900deg.C; (d), cold-rolling to obtain cold-rolled sheet; and (e), annealing treatment, making cold-rolled sheet undergo the process of annealing treatment so as to obtain the invented product.

The invention discloses a method for improving the magnetic property of oriented silicon steel through laser scribing. In the method, a plurality of parallel line-shaped or dotted line-shaped grooves are scribed on the surface of an oriented silicon steel sheet subjected to high temperature annealing by adopting laser beam, the inclined angle alpha between each line-shaped or dotted line-shaped groove and the rolling direction of the oriented silicon steel sheet is 78 to 88 DEG, the distance d of adjacent line-shaped or dotted line-shaped grooves along the rolling direction of the oriented silicon steel sheet is 3 to 5 mm, the groove depth h is 15 to 30 mu m, and the groove width b is 50 to 65 mu m. The preferable working parameters of the laser beam are that: the diameter D of a light spot is 7 to 13 mu m, and the peak power density N of an irradiation point is 108 to 109 W/cm<2>. By adopting laser scribing, the plate type of the oriented silicon steel sheet is not damaged and iron loss also can be remarkably reduced, the iron loss reduction effect of the laser scribing cannot disappear after stress relieving annealing at the temperature of 800 DEG C for 2 hours, the lamination factor cannot be reduced, and the magnetic induction basically does not worsen. Meanwhile, the process of the method is simple, the production is easy to control, and the method is particularly suitable for improving the performance of the high-magnetic induction oriented silicon steel sheet, and the oriented silicon steel sheet can be used for a wound iron core transformer and also can be used for a laminated iron core transformer after being treated.

The invention discloses a novel iron-based nanometer crystal magnetically soft alloy and a preparation method thereof. The molecular formula of the iron-based nanometer crystal magnetically soft alloy is FexPyCzMaCub, wherein the M in the molecular formula is one or more than one of B, Si, Al, Cr, Mn, Mo and Ge; x,y,z,a and b respectively represent atom percentage composition of each corresponding component, wherein 70<=x<=90, 1<=y<=20, 1<=z<=20, 0<=a<=10, 0.1<=b<=2, and x+y+z+a+b=100; and a microstructure is coexistence of a body-centered stand alpha-Fe nanometer crystalline phase the size of which is 5-40 nm and a rich phosphatic and carbon amorphous phase. Compared with the existing nanometer crystal magnetically soft alloy, the alloy disclosed by the invention meanwhile has the advantages of high saturation induction density, low coercive force, low iron loss and high magnetic permeability; and in addition, precious metals such as Nb, Zr, Co, Ni, Y and the like are not contained, thus the processing cost is greatly reduced and the application prospect is good.

The method for producing cold-rolled non-oriented electrical steel by using sheet bar and adopting continuous casting and continuous rolling process includes the following steps: a). utilizing the following components: C is less than or equal to 0.005%, Si is less than or equal to 3.5%, Mn is less than or equal to 1.5%, Al is less than or equal to 1.5%, P is less than or equal to 0.2%, S is less than or equal to 0.010%, N is less than or equal to 0.005%, O is less than or equal to 0.02% and the rest is iron and smelting; b). continuous casting, continuously casting molten steel to obtain sheet bar; c). heating, the temperature of sheet bar before which is fed into the furnace is 700-900deg.C, retaining said temperature for 30s-5min; heating sheet bar in ferrite phase area and heating temperature is less than or equal to 1120deg.C; d). hot-rolling, rolling in ferrite phase area, final rolling temperature is 800deg.C-950deg.C; e). coiling, coiling temperature is 500deg.C-900deg.C; and f). normalizing treatment or non-annealing treatment, acid-pickling, first cold-rolling or secondary cold-rolling with intermediate annealing to target thickness, then making final annealing so as to obtain the invented product.

The present invention restrains generation of an eddy current caused by leaked magnetic flux, and reduces iron loss due to the eddy current.

A tooth 61 is mounted to a stator yoke 60 in a state in which at least part of it (a portion 81 to be inserted into the yoke) is inserted into an insertion hole 75 formed through the magnet-opposed surface of the stator yoke 60, and the cross-sectional area S1 (See FIG. 6A) of the portion 81 of the tooth 61 to be inserted into the yoke, which is taken perpendicularly with respect to lines of magnetic force B1 generated at the tooth 61 when a coil 62 is energized, is larger than the cross-sectional area S2 (See FIG. 6B) of the portion 82 to be disposed within the coil of the tooth 61, which is taken perpendicularly with respect to the lines of the magnetic force B1.

The invention belongs to the field of preparation of metallic soft magnetic materials, and particularly relates to a preparation method for a mu75 magnetic powder core of soft magnetic ferrosilicon aluminum, which includes steps of smelting, rough smashing, heat treatment, fine smashing, annealing treatment, powder grading, powder insulating, compression molding, secondary heat treatment and coating treatment and requires components, by weight, 9.10% of silicon, 5.95% of aluminum and the rest iron. The preparation is performed with the smelting temperature of 1600 DGE C, the compression molding pressure ranging from 1700MPa to 2000Mpa, magnetic powder core pressing temperature ranging from 600 DEG C to 800 DEG C, and one hour for warm keeping in a nitrogen-oxygen mixed atmosphere. The magnetic powder core mu=75+-6 at 100kHz, the magnetic conductivity mu is smaller than 1% in variation under 1000kHz, the magnetic powder core loss is accordant to Pcv (powder loss) 50kHZ/50mT<=100Mw/cm3, and the direct-current bias magnetic field is not lower than 70Oe when the magnetic conductivity is reduced to 50%. The preparation method for the mu75 magnetic powder core of soft magnetic ferrosilicon aluminum has the advantages that added binder is solid organic binder, the heat treatment after molding includes keeping warm for one hour in the nitrogen-oxygen mixed atmosphere, and the prepared magnetic powder core is free of pulverization, high in strength and stable in performance and has fine direct current bias characteristics, frequency stability and low loss.

A structure of a magnet wherein a magnet consisting of a magnetic body including iron and rare earths, a plurality of fluorine compound layers or oxyfluorine compound layers are formed interior of the magnetic body, and the fluorine compound layer or oxyfluorine compound layer has a major axis which is greater than the mean particle size of the crystal grains of the magnetic body.

The invention relates to a stainless steel smelting method by a two-step process. The method comprises the following steps: (1) smelting dephosphorized molten iron; (2) smelting semisteel; (3) lifting the semisteel to a deslagging station for deslagging treatment; (4) adding the semisteel to a GOR refining furnace for air refining; (5) refining; (6) continuous casting and (7) finishing, thinning and then rolling. Compared with the present method for producing the stainless steel by smelting, the method has the advantages of wide application scope of raw materials, low energy and resource consumption, strong variety development capacity, high recovery rate of chromium-nickel metal, high production efficiency and the like. Sulfide, oxide, silicate and punctiform non-metallic inclusion in the steel have low grade, the dephosphorized molten iron is provided by a top-bottom combined blowing converter and smelting is performed by the two-step process in an EAF+GOR refining furnace, thus the method has relatively low production cost and relatively large cost advantage, and the performance of a rolled finished product is consistent with a user quality standard.

The present invention is the double-roller thin belt continuous casting process of producing non-oriented electrical steel. Molten steel containing silicon in 0-3.5 % is made to pass through two crystallizing rollers to form coagulated shell and led out the crystallizing rollers to form cast belt; and the belt is hot rolled in a hot milling roll at 800-1000 deg.c to produce a hot rolling deformation of 5-25 % and wound. The simple technological process can produce high performance non-oriented electrical steel effectively.

A rotating electrical machine comprises a stator and a rotor; the stator comprising a stator core having teeth and slots, and stator windings disposed in the slots, wherein the stator core is made of laminated steel sheets, teeth and slots of the steel sheet are made by etching, and the thickness of the steel sheet is between 0.05 mm and 0.30 mm. Specifically, it is preferable that the steel sheet used herein be a silicon steel sheet containing crystalline particles.

The invention relates to a fabrication method of soft magnetic alloy materials. The fabrication method includes flattening, drying and annealing, and post-treating. The surface of soft magnetic alloy powder is provided with a metal oxide film, so that magnetic loss of the powder is reduced on the premise of not reducing magnetic conductivity of the powder and magnetic performance of the powder is improved. The fabrication method is simple, low in cost, and suitable for large-scale batch production; the soft magnetic alloy materials fabricated can meet the high requirements for high saturation flux density, high magnetic conductivity, low iron loss, high strength and high productivity.

The invention discloses a mixed excitation short-magnetic-circuit variable-reluctance motor 1 as well as a stator structure and a rotor structure thereof. An inner circular face t of a base part 2 of the mixed excitation short-magnetic-circuit variable-reluctance motor is provided with modules 2-1 which protrude inwards in a preset interval angle; the stator part comprises a plurality of H-shaped stator sections 3 and first permanent magnets 4 (1) arranged at all the H-shaped stator sections p1, and the polarities of the permanent magnets of the stator sections are opposite; an exciting winding coil is embedded into two stator slots of each H-shaped stator section 3; and the rotor part comprises a rotor body 5 and a plurality of annular body rotor sections 8 arranged on the rotor body and/or second permanent magnets 4 (2), wherein the second permanent magnets are arranged on the s3 surfaces of the annular body rotor sections, and open grooves 8-1 and 8-2 are arranged on the lateral surfaces of the annular body rotor sections. According to the invention, the rotating force of the variable-reluctance motor can be increased, the energy density is improved, the torque ripple and the vibration and noise level are reduced, the performance is stable, and the size is smaller under the requirement of same output torque.

The invention relates to an iron-based soft magnetic composite magnetic powder core and a preparation method thereof. The invention adopts the technical scheme as follows: sequentially adding iron-based alloy powder, absolute ethyl alcohol, a silane coupling agent and distilled water into a reaction vessel according to the mass ratio of 1:(6-10):(0.04-0.10):(0.2-0.4), and stirring; adding tetraethyl orthosilicate or methyl silicate, then adding ammonia water, stirring continuously, washing, filtering and drying; placing the obtained composite powder with a core-shell heterostructure into an annealing furnace, performing heat preservation for 1-3 h under the condition of 600-800 DEG C, performing furnace cooling and performing compression moulding; sintering for 1-10 h under the condition of 900-1350 DEG C, so that the iron-based soft magnetic composite magnetic powder core is obtained after furnace cooling. The prepared iron-based soft magnetic composite magnetic powder core has the characteristics that the insulating property is good, the iron loss is low, high magnetic strength is achieved, the heat stability is good and the service life is prolonged when the iron-based soft magnetic composite magnetic powder core is used at a higher environment temperature.

The invention relates to a non-oriented electrical steel sheet and a method for manufacturing the same, and more concretely relates to a non-oriented electrical steel sheet that includes 1.5-4.0 wt% Si, 0.01-0.50 wt% Mn, 0.0005-0.02 et% Al, 0.001-0.15 wt% P, less than 0.004 wt% (except 0 wt%) C, 0.0001-0.01 wt% S, less than 0.003 wt% (except 0 wt%) N, less than 0.003 wt% (except 0 wt%) Ti, 0.01-0.15 wt% Sn, less than 0.15 wt% Sb, and the balance F and other inevitable foreign matters. The Al, Sn, Sb and P in the sheet satisfies the relation: [Al]<[Sn]+[Sb] and [Al]<[Sn]+[P], wherein [Al], [Sn], [Sb] and [P] respectively represent contents of Al, Sn, Sb and P by means of wt%.

A soft-magnetic, amorphous alloy ribbon produced by a rapid quenching method, having transverse lines of recesses formed on its surface by laser beams with predetermined longitudinal intervals, with a doughnut-shaped projection formed around each recess; doughnut-shaped projections having smooth surfaces substantially free from splashes of the alloy melted by the irradiation of laser beams, and a height t₂ of 2 μm or less; and a ratio t₁/T of the depth t₁ of the recesses to the thickness T of the ribbon being in a range of 0.025-0.18, thereby having low iron loss and low apparent power.