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1041results about How to "Reduce defects" patented technology

Electromagnetic field composite powder feeding type plasma arc additive manufacturing formability regulation and control method and system

The invention provides an electromagnetic field composite powder feeding type plasma arc additive manufacturing formability regulation and control method and system, and relates to the technical field of plasma arc additive manufacturing. The flowing direction and speed of liquid metal in a molten pool in the deposition process are regulated and controlled through the target composite electromagnetic field, and the morphology and the internal organization structure of a deposition layer are controlled; in the process of regulating and controlling the liquid metal in the molten pool, process parameters and molten pool dynamic image data in the deposition process are collected in real time, and a pre-trained state recognition model is used for conducting self-adaptive adjustment on the process parameters of a subsequent deposition layer; and after deposition of each layer is completed, a laser scanning system is adopted for measuring the actual geometric size and surface appearance of the deposition layer, deposition manufacturing of the next layer is executed based on the optimized composite electromagnetic field control parameters, the corrected layered slicing data and the process path, and the execution is executed circularly till manufacturing of the whole workpiece is completed.
Owner:NINGBO SPECIAL EQUIP INSPECTION & RES INST

Product traceability direction management and control system based on whole process monitoring

The invention discloses a product traceability direction management and control system based on full-process monitoring, and relates to the technical field of product traceability management. The full-process management and control platform is in communication connection with a product data acquisition module, a product identification analysis module, a product data management module, a data traceability analysis module, a product abnormity management module, a process optimization module and an interaction management module. According to the product traceability direction management and control system based on full-process monitoring, through comprehensive monitoring and recording of raw material sources, production dates, processing details and quality inspection results, it is ensured that products meet preset quality standards in each production link, once any deviation is found, the system can immediately give out early warning, and the product traceability direction management and control system is convenient to use. In addition, a large amount of data is analyzed through a machine learning algorithm, key factors influencing the product quality can be recognized, and therefore a scientific basis is provided for quality improvement.
Owner:HUNAN HEXIN ANHUA BLOCKCHAIN TECH CO LTD

Electric arc additive continuous forming heat input regulation and control method and system

The invention provides a heat input regulation and control method and system for electric arc additive continuous forming, and relates to the technical field of additive manufacturing, and the method comprises the following steps: collecting process parameters in real time, inputting pretreatment process data into a self-adaptive heat input quantity calculation model, and constructing and calculating to obtain a real-time heat input quantity based on a thermodynamic principle and a heat transfer theory; starting the multispectral imaging equipment, performing real-time temperature field scanning, recording temperature field scanning data, extracting temperature gradient and cooling rate information, performing correlation calculation with real-time heat input quantity, and determining an influence relation evaluation result; generating a heat input sequence according to the influence relation evaluation result; and inputting the heat input sequence into a self-adaptive control system constructed based on a reinforcement learning algorithm, calculating an optimal parameter scheme according to a preset target sedimentary layer performance index and a current temperature field state, adjusting corresponding spatial-temporal distribution of control energy input according to the optimal parameter scheme, and performing control heat input on different positions and different layers of the sedimentary layer.
Owner:NINGBO SPECIAL EQUIP INSPECTION & RES INST

High-purity aluminum oxide ceramic substrate and preparation process thereof

The invention relates to the technical field of electronic ceramic materials, and particularly discloses a high-purity aluminum oxide ceramic substrate and a preparation process thereof. The high-purity aluminum oxide ceramic substrate is prepared from the following raw materials in parts by weight: 0.20 to 0.25 part of magnesium oxide, 0.35 to 0.55 part of zirconium oxide, 1.2 to 1.5 parts of dispersing agent, 60 to 65 parts of ethanol, 99.7 to 99.8 parts of aluminum oxide, 12 to 15 parts of adhesive, 6 to 9 parts of plasticizer and 50 to 55 parts of n-butyl alcohol, the adhesive is a mixture of polyvinyl butyral, water glass and modified paraffin. The prepared high-purity aluminum oxide ceramic substrate has excellent chemical stability and mechanical strength, and the obtained aluminum oxide ceramic substrate has better density, mechanical property and thermal stability by mixing various raw material components, and is not easy to break when subjected to bending load.
Owner:SUZHOU JINGCI SUPER HARD MATERIALS

Sodium-ion battery positive electrode material and preparation method thereof, sodium-ion battery and power-related equipment

The invention provides a sodium-ion battery positive electrode material and a preparation method thereof, a sodium-ion battery and electric equipment, and relates to the field of sodium-ion batteries. The positive electrode material of the sodium ion battery provided by the invention comprises an inner core and a shell, wherein the shell covers the inner core; the chemical formula of the inner core is NaaNixFeyMnzM1-x-y-zO2, wherein a is more than or equal to 0.9 and less than or equal to 1.05, x is more than 0 and less than 1.0, y is more than 0 and less than 1.0, z is more than 0 and less than 1.0, and 1-x-y-z is more than 0 and less than 1; the chemical formula of the shell is NaLarCa1-rO2, wherein r is more than 0 and less than 1; in the inner core, the element M comprises one or more of Al, Mg, Ti, Zr, Y, La, Ca, Zn, Cu, W, Li and B. The sodium-ion battery positive electrode material provided by the invention can reduce residual alkali on the surfaces of particles, can inhibit side reaction with an electrolyte, and improves the performance stability of the positive electrode material.
Owner:深圳为方能源科技有限公司

Method for carrying out risk data analysis based on LLM (Language Language Model)

The invention provides a risk data analysis method based on an LLM large language model, risk data analysis is carried out based on the LLM large language model, data identification, classification and risk feature extraction can be carried out by utilizing the LLM large language model in the whole process, risk feature vector training learning is carried out on the LLM large language model, and the risk data analysis efficiency is improved. The defect that a large number of training samples are needed can be reduced; meanwhile, the LLM big language model cue words on all dimensions are constructed and input on one LLM big language model, the LLM big language model can continue to further carry out risk analysis on the classification and recognition result on all dimensions, and the risk analysis result of the risk data on all dimensions is rapidly and deeply mined and output. Therefore, the risk data can be intelligently processed by the LLM in the whole process, the risk types and all dimensions can be analyzed through one model, and the risk data analysis efficiency is greatly improved.
Owner:HANGZHOU HONGYUN SOFTWARE TECHNOLOGY CO LTD

Antibacterial ceramic and preparation method thereof

The invention provides antibacterial ceramic and a preparation method thereof. The antibacterial ceramic comprises a blank body and a glaze layer, the blank body is prepared from the following raw materials: kaolin, diatomite, montmorillonite, soapstone, bamboo charcoal powder, a first antibacterial agent, a fluxing agent, a pore forming agent, an adhesive and a reinforcing agent; the glaze layer comprises the following raw materials: kaolin, diatomite, dolomite, tourmaline, sodium oxide, a second antibacterial agent, a binder, a stabilizer and a dispersant. The method comprises the following steps: firing a molded green body by adopting stepped segmented heating, and carrying out glaze firing by adopting stepped segmented heating after glazing, thereby obtaining the antibacterial ceramic. According to the antibacterial ceramic disclosed by the invention, the antibacterial agent is added into the green body and the glaze layer, so that the influence on the antibacterial property of the green body in the firing process of the green body is avoided, the antibacterial durability is further improved, the antibacterial effect is enhanced, and the antibacterial rate on pathogenic bacteria such as escherichia coli and staphylococcus aureus reaches 99.99%.
Owner:DEHUAQIAO CRAFTSMAN CERAMIC TECH CO LTD

Multi-layer composite sealing element forming device and process

The invention relates to the technical field of sealing element production, in particular to a multi-layer composite sealing element forming device and process, the device comprises a fixed mold platform and a movable mold platform, the fixed mold platform is provided with a lower mold, the movable mold platform is provided with a movable plate, the movable plate is provided with an upper mold, the fixed mold platform is provided with a suction cup assembly, and the suction cup assembly is provided with a movable block; a frame is arranged at the lower end of one side of the movable block, a plurality of electric suction cups are arranged on the frame, the peripheral walls of the upper ends of the electric suction cups are slidably connected with the frame, a first air cylinder is installed on the top face of the movable block through an installation base, and the bottom face of a piston rod of the first air cylinder penetrates through the movable block and is fixedly connected with the top face of the middle of the frame; the peripheral walls of the upper ends of the guide rods are slidably connected with the moving blocks correspondingly. According to the demolding mechanism, the deformation or damage of the sealing element caused by non-uniform ejection of the ejection mechanism is avoided, the demolding efficiency is improved, the yield and the quality stability of the multi-layer composite sealing element are ensured, and the demolding requirements of the sealing elements with different specifications and requirements are met.
Owner:JIANGSU RUNTAIYIN TECH CO LTD

PCB (Printed Circuit Board) defect identification method used in automatic PCB sorting process

The invention discloses a PCB (Printed Circuit Board) defect identification method used in an automatic PCB sorting process, and relates to the technical field of defect identification, a visibility coefficient Kjxs is calculated based on the definition of a pattern formed by photoresist, an etching influence coefficient Syxs is calculated in combination with degree data after etching, and the etching influence coefficient Syxs is input into a defect evaluation model, so that the defect of the PCB is evaluated. Accurate evaluation of the defects is realized through a deep learning technology, and the method enables identification of the PCB defects to be more intelligent and efficient, and reduces manual intervention. On the basis of comparative analysis of the defect score Qpf and the preset evaluation threshold value Q, the system can automatically judge the defect condition of the PCB to be etched and adopt a corresponding automatic sorting mechanism, the intelligent automatic sorting mechanism can ensure that the qualified PCB enters the subsequent technological process, and the defective PCB is removed in time, so that the production efficiency is improved, and the production cost is reduced. And the risk that unqualified products flow into subsequent production links is reduced.
Owner:深圳市塔联科技有限公司

Automatic control method and system for production of water-based gravure ink

The invention discloses an automatic control method and system for water-based gravure ink production, and relates to the technical field of production control. An automatic control system for water-based gravure ink production comprises a formula acquisition module, a raw material configuration module, a dynamic adjustment module, a performance detection module, a finished product detection module and a record optimization module. The production batches in the production schedule are automatically obtained, the corresponding ink formula is matched, it is guaranteed that the raw material demand quantity of each production batch is accurately calculated, human errors are reduced through automatic configuration and accurate metering of the raw materials, and high efficiency and consistency of production are guaranteed; the temperature and the viscosity are monitored in real time in the mixing process, and the stirring time and the stirring power are dynamically adjusted according to the standard curve, so that the mixing process is optimized, the stability and the consistency of product performance are ensured, and meanwhile, the production period is shortened.
Owner:东莞德芳油墨科技有限公司

Active brazing filler metal for sealing sapphire and kovar alloy and preparation method of active brazing filler metal

The invention discloses active brazing filler metal for sealing sapphire and kovar alloy and a preparation method of the active brazing filler metal. The active brazing filler metal comprises 25.0 wt%-27.5 wt% of Cu, 1.0 wt%-6.0 wt% of Ti, 1.0 wt%-5.0 wt% of Al, 0.1 wt%-1.0 wt% of B, 0.1 wt%-0.5 wt% of rare earth element RE, RE is one or more of La, Ce, Sc, Pr, Nd and Er, and the balance is Ag. The preparation method comprises the following steps: preparing silver-based pre-alloying powder by adopting a gas atomization method, mixing the alloy powder with additive element powder in a ball milling manner, sintering by utilizing vacuum pressure to obtain an alloy ingot blank, and carrying out rough rolling, intermediate annealing and finish rolling to obtain an active brazing filler metal strip with the thickness of 0.05-0.2 mm. The active brazing filler metal is well matched with the thermal expansion coefficient of sapphire, direct brazing of sapphire and Kovar alloy can be achieved, the brazing temperature is moderate, and a brazed joint is uniform in structure and free of defects such as air holes and cracks.
Owner:BEIJING INST OF NONFERROUS METALS & RARE EARTH

Heat treatment method for additive manufacturing of nickel-based superalloy

PendingCN119392134Areduce stress levelsAvoid concentrated releaseAdditive manufacturing apparatusIncreasing energy efficiencySolution treatmentStress relief
The invention relates to a heat treatment method for additive manufacturing of a nickel-based superalloy, and relates to the technical field of additive manufacturing. The heat treatment method comprises the following steps that the additive manufacturing nickel-based superalloy is placed at the first temperature, and first-step stress relief annealing treatment is carried out; and then the temperature is increased to a second temperature for second-step stress relief annealing treatment, and after cooling, the additive manufacturing nickel-based high-temperature alloy subjected to stress relief annealing treatment is obtained. The first temperature is 850-890 DEG C, and the second temperature is 900-950 DEG C; carrying out solution treatment on the additive manufacturing nickel-based superalloy subjected to the stress relief annealing treatment to obtain the additive manufacturing nickel-based superalloy subjected to the solution treatment; and aging treatment is conducted on the additive manufacturing nickel-based superalloy obtained after solution treatment, and the additive manufacturing nickel-based superalloy obtained after heat treatment is obtained. The method is mainly used for improving the volume fraction of the gamma'phase of the additive manufacturing nickel-based superalloy, obtaining the gamma 'phase with high cubic degree and proper size, and eliminating cracking and recrystallization caused by residual stress.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Post-buckling calculation method for cold-rolled strip steel internally provided with initial strip shape defects

The invention provides a post-buckling calculation method for cold-rolled strip steel internally provided with an initial strip shape defect, and relates to the technical field of buckling. The method comprises the following steps: firstly, acquiring geometric dimension parameters and attribute parameters of cold-rolled strip steel with initial plate shape defects in a production field, and then establishing a large deflection balance equation and a deformation coordination equation of the cold-rolled strip steel with initial defect items in the interior to form a post-buckling calculation model of the cold-rolled strip steel with the initial plate shape defect items in the interior; and finally, a perturbation method and a Hamiltonian method are used for solving a large-deflection balance equation and a deformation coordination equation of the cold-rolled strip steel internally provided with the initial plate type defect item, and a general analysis model formula for post-buckling of the cold-rolled strip steel internally provided with the initial plate type defect item is obtained. According to the post-buckling calculation method for solving the cold-rolled strip steel internally provided with the initial plate shape defect, the post-buckling mechanical mechanism of the cold-rolled strip steel internally provided with the initial plate shape defect can be better improved, the plate quality is improved, and the plate defect is eliminated.
Owner:NORTHEASTERN UNIV CHINA

Czochralski method crystal growth device and regulation and control method

The embodiment of the invention provides a Czochralski method crystal growth device and a regulation and control method, and relates to the technical field of crystal growth. The Czochralski method crystal growth device comprises a furnace body, a crucible, a first magnetic field device, a seed rod and a second magnetic field device, the crucible is arranged in the furnace body, and the first magnetic field device is arranged on the outer side of the crucible in a surrounding mode and located in the furnace body. The seed rod is arranged in the furnace body and is spaced from the crucible; the second magnetic field device is arranged on the seed crystal rod and is positioned in the furnace body; wherein the first magnetic field device is used for generating a magnetic field and acting on a melt in the crucible; the second magnetic field device is used for generating a magnetic field and acting on a growth interface of the melt. The Czochralski method crystal growth device can effectively inhibit convection of melt, so that solute distribution is uniform, and crystal defects are reduced; and the crystal structure can be optimized, and accurate regulation and control of solute are realized, so that the quality and the performance of the crystal are integrally improved.
Owner:SOLOMON (CHANGZHOU) ALLOY NEW MATERIAL CO LTD +1

Mass concrete composite anti-crack structure and crack control construction method based on mass concrete composite anti-crack structure

The invention discloses a mass concrete composite anti-crack structure and a crack control construction method based on the mass concrete composite anti-crack structure. The composite anti-crack structure comprises a core common concrete layer, an outer side anti-crack concrete layer, a reinforcing mesh arranged between the core common concrete layer and the outer side anti-crack concrete layer, and a top anti-crack concrete layer. The method comprises the steps that firstly, the thickness of side face anti-crack concrete and the thickness of top face anti-crack concrete needing to be poured are calculated according to cracking risk assessment, the side face anti-crack concrete is poured firstly, then core common concrete is poured, and it is ensured that the pouring height of the side face concrete is always 20-30 cm higher than the core common concrete; and then the top surface is completely constructed by adopting anti-crack concrete. The reinforcing mesh subjected to special treatment is adopted, so that the overall stress of the composite structure is uniform, the overall anti-cracking performance and durability of the composite structure are improved through the outer side anti-cracking concrete, the construction technology is simple, meanwhile, a large amount of construction cost and operation and maintenance cost can be saved, and the composite structure is suitable for application and popularization.
Owner:JIANGSU SOBUTE NEW MATERIALS CO LTD +2

Drilling and preprocessing machine tool for automobile steering knuckle

The invention relates to the technical field of automobile metal part drilling machining, in particular to an automobile steering knuckle drilling pre-machining machine tool. The automobile steering knuckle machining equipment comprises an installation machine base, a drilling device, a tool clamp and a control system, the drilling device and the tool clamp are installed on the installation machine base and are important components of the equipment, and preprocessing of an automobile steering knuckle is achieved; the control system comprises a hydraulic system, a pneumatic control system, a cutting fluid circulating system, a lubricating system, a chip removal system and an electric control system. The drilling device, the tool clamp, the material pressing device, the control device and other functional components are efficiently matched, the efficiency of automobile steering knuckle drilling pre-machining is remarkably improved, through precise movement of the drilling device, stable fixation of the tool clamp and the material pressing device and continuous lubrication of the lubricating device, high precision of the machining process is guaranteed, and the machining efficiency is improved. The problems of workpiece machining defects, equipment overheating and the like are reduced, and potential safety hazards are reduced.
Owner:JINAN XINLIXIN MASCH MFG CO LTD

Graphene composite perovskite manganese oxide polycrystalline ceramic as well as preparation method and application thereof

The invention discloses a graphene composite perovskite manganese oxide polycrystalline ceramic and a preparation method and application thereof, and belongs to the technical field of non-refrigeration high-sensitivity infrared detection. The chemical expression of the graphene composite perovskite manganese oxide polycrystalline ceramic is La < 0.81 > (Ca < 0.03 > Sr < 0.16 >) MnO3: Gy, G is graphene, y is the mass fraction of graphene in perovskite manganese oxide composite powder, and y is equal to 0.1-0.2%. The TCR value of the prepared polycrystalline ceramic can reach 30% or above, the Tk value is close to 300K, the polycrystalline ceramic has excellent adaptability to room temperature work and excellent sensitivity to temperature change, and when the polycrystalline ceramic is applied to an uncooled infrared detector, the detection precision of the uncooled infrared detector can be effectively improved.
Owner:KUNMING UNIV OF SCI & TECH

Super-wear-resistant super-hydrophobic coating and preparation method thereof

The invention discloses a super-wear-resistant super-hydrophobic coating in the technical field of coatings, the super-wear-resistant super-hydrophobic coating comprises a primer and a finishing coat, the primer comprises solvent-free aliphatic polyether polyol resin, micro-powder particles, di-tetratoluene diisocynate, fumed silica nanoparticles and a primer magnetic attraction material; the finishing paint comprises hydrophobic nanoparticles, a diluent, a finishing paint magnetic attraction material and a hydrophobic treatment agent, the primer magnetic attraction material is ferrite powder, and the finishing paint magnetic attraction material is nickel powder. The preparation method comprises the following steps: 1, preparing the primer; secondly, primer is sprayed; step 3, roughening the primer; 4, finish paint is manufactured; step 5, spraying finish paint; and step 6, detecting the performance of the coating. The preparation method is scientific and reasonable, the uniformity and stability of the coating in the preparation and coating process are ensured by optimizing the composition of the coating material, improving the preparation process and introducing a magnetic suction device, and therefore the wear resistance, hydrophobicity and adhesive force of the coating are improved.
Owner:BEIJING INST OF TECH

Aluminum alloy wheel multi-sprue casting mold, method and equipment

The invention discloses an aluminum alloy wheel multi-pouring-gate casting mold, method and equipment, the aluminum alloy wheel multi-pouring-gate casting mold comprises an upper mold plate and a bottom plate, an upper mold is arranged on the upper mold plate, an outer core pulling block is arranged on the outer side of the upper mold, a lower mold base is arranged on the bottom plate, a lower mold is arranged on the lower mold base, and the upper mold, the lower mold and the outer core pulling block jointly form a casting blank cavity. A transverse pouring gate matched with a product is arranged on the lower die base, a plurality of inner pouring gates communicated with a casting blank cavity are arranged on the inner side of the transverse pouring gate, a vertical pouring gate is arranged between the parting surfaces of the outer core pulling block and communicated with the transverse pouring gate and the casting blank cavity, a side pouring gate communicated to the transverse pouring gate is arranged on the outer side of the bottom plate, and the side pouring gate is communicated with the inner pouring gate. According to the structure, the transverse pouring gate, the inner pouring gate and the vertical pouring gate are used in cooperation, so that the feeding distance is greatly shortened, the feeding effect of all parts of a casting is improved, and then the casting quality is improved.
Owner:SUZHOU JINGYUAN ZHONGCHENG CASTING TECH CO LTD

Silicon-carbon composite material, preparation method thereof and lithium ion battery

The invention relates to a silicon-carbon composite material, a preparation method thereof and a lithium ion battery. The preparation method comprises the following steps: adding porous carbon into a fluidized bed, heating and introducing alkaline mixed gas to obtain amino porous carbon; transferring the amino porous carbon into fluidized bed equipment, vacuumizing, heating, and introducing hydroxyl silane gas for nano silicon deposition; after deposition, introducing ultraviolet light for polymerization and oxidation to obtain a modified silicon-carbon precursor material; transferring the modified silicon-carbon precursor material into a tubular furnace, introducing inert gas to discharge air in the tube, and performing first carbonization to obtain a silicon-carbon material; and adding the resin into an organic solvent, adding the fast ion conductor and the silicon carbon material to be uniformly dispersed, performing spray drying, and performing secondary carbonization to obtain the fast ion conductor coated silicon carbon composite material. The preparation method provided by the invention is simple and efficient, and the prepared silicon-carbon composite material can improve the fast charging performance and is suitable for a negative electrode material of a high-energy-density lithium ion battery.
Owner:BEIJING SOLIDE NEW MATERIALS TECHNOLOGY CO LTD

Aluminum alloy extrusion forming production process

The invention discloses an aluminum alloy extrusion forming production process, which relates to the technical field of extrusion production, and comprises the following steps: designing an extrusion die, carrying out surface heat treatment on the extrusion die, selecting an aluminum alloy material, heating and extruding, carrying out surface treatment processing on a produced aluminum alloy profile, and packaging the aluminum alloy profile after the aluminum alloy profile is inspected to be qualified. Compared with the prior art, the method has the advantages that the grain structure of the profile can be more uniform and refined by accurately regulating and controlling the complex relation among parameters such as the extrusion temperature, the mold temperature, the extrusion speed and the lubricating condition, so that the mechanical property is enhanced, like a 6063 aluminum alloy profile, the tensile strength can be improved, the yield strength is improved, deformation or damage in the using process is effectively avoided, and meanwhile, the service life of the profile is prolonged. Good parameter matching can effectively reduce internal defects of the profile, metal can flow in a mold more smoothly, internal pores, cracks and other defects caused by non-uniform metal flow are reduced, and the surface quality is greatly improved.
Owner:COLLEGE OF SCI & TECH NINGBO UNIV

Ordered self-assembled monomolecular layer, semitransparent solar cell and preparation method thereof

PendingCN119604167AReduced nucleation activation energyImprove efficiencyPhotovoltaic energy generationElectrical batteryPhosphoric acid
The invention relates to an orderly self-assembled monomolecular layer, a semitransparent solar cell and a preparation method of the semitransparent solar cell. The preparation method comprises the following steps: uniformly mixing carbazole phosphoric acid MeO-2PACz with an isopropanol solvent to obtain a mixed solution, spin-coating the mixed solution on an ITO transparent conductive substrate, and annealing to obtain a uniform and compact self-assembled monomolecular layer. And sequentially preparing a perovskite light absorption layer, a C60 electron transport layer, a SnO2 buffer layer and an ITO transparent electrode layer on the surface of the self-assembled monomolecular layer by adopting spin coating, vacuum evaporation, atomic deposition, magnetron sputtering and the like, and finally obtaining the semitransparent perovskite solar cell. The uniform and compact high-quality self-assembled monomolecular layer can be prepared by using the isopropanol and MeO-2PACz spin coating liquid formula, so that the nucleation activation energy of perovskite can be reduced, the perovskite buried layer is more compact, the charge recombination reaction of the buried interface is reduced, and the photoelectric conversion efficiency is improved. And the efficiency and the stability of the semitransparent perovskite solar cell device are obviously improved.
Owner:WUHAN UNIV OF TECH

Monorail crane lubrication on-line monitoring and analyzing system and method

The invention relates to the technical field of industrial equipment monitoring, and discloses a monorail crane lubrication on-line monitoring analysis system and method, and the system comprises a sensor module, a data processing and analysis module, a fault early warning module, a lubrication management optimization module, a data communication and display module, an oil path control module, and an electric power and connection module. The sensor module is used for collecting cleanliness, viscosity, water activity, moisture content, density and temperature of lubricating liquid of the hydraulic system of the monorail crane in real time; the sensor module comprises a sensor array, and the sensor array comprises a GYD12 mining intrinsic safety type multi-parameter oil liquid sensor, a temperature sensor, a pressure sensor, a flow sensor and a pollutant sensor. Through the data processing and analyzing module, the system can continuously track the state of lubricating oil, the timeliness of data is ensured, the dependence on manual inspection is greatly reduced, it is ensured that equipment can find and process abnormities in time in the operation process, and large faults caused by small problems are avoided.
Owner:KASONG SCI & TECH

Production method for reducing slag runners in spring steel square billet casting process

ActiveCN119525449Aenough inflowincrease consumptionHigh concentrationSlag
The invention discloses a production method for reducing slag runners in a spring steel square billet casting process, which specifically comprises the following steps: the superheat degree of continuous casting molten steel is 20-40 DEG C, slag is automatically added into a continuous casting square billet, and casting powder is conveyed into a crystallizer by taking compressed air as a carrier, so that a high-concentration compressed air atmosphere at an upper opening of the crystallizer is ensured, and the casting quality is improved. And a combustion-supporting effect is achieved on the casting powder, so that the melting effect of the casting powder is improved. And the insertion depth of the submersed nozzle is 70-80mm, so that the higher temperature of molten steel on the meniscus of the crystallizer is ensured, and the slag surface melting effect is improved. The slag line is not changed in the casting process; the crystallizer uses vibration parameters with high vibration frequency and high amplitude, so that the negative slippage time and the vibration advance amount of the crystallizer are improved, the inflow of liquid casting powder in an air gap between a steel billet and a copper pipe is facilitated, and the slag runner phenomenon in the casting process of the casting blank is avoided.
Owner:JIANGSU SHAGANG GROUP HUAIGANG SPECIAL STEEL CO LTD +1

High-strength alloy material based on rail transit vehicle and processing technology of high-strength alloy material

The invention relates to the technical field of alloy materials, in particular to a high-strength alloy material based on a rail transit vehicle and a processing technology of the high-strength alloy material. Raw materials are smelted and cast to obtain a cast ingot; the cast ingot is sequentially subjected to solution treatment and aging treatment, and an alloy material is obtained; uniformly mixing the compound, mica powder, a curing agent and an epoxy diluent, adding epoxy resin, a defoaming agent and a flatting agent, and performing ultrasonic treatment to obtain a corrosion-resistant coating; the high-strength alloy material is obtained by sequentially grinding, polishing, cleaning and drying the surface of an alloy material, coating a corrosion-resistant coating, and curing to form a corrosion-resistant coating. The prepared high-strength alloy material has excellent mechanical properties, corrosion resistance and hydrophobicity, and is suitable for application requirements of rail transit vehicles.
Owner:JIANGSU JIAERMA ELECTRIC CO LTD

Dissimilar metal power modulation galvanometer laser welding method

The invention belongs to the technical field of welding, and discloses a dissimilar metal power modulation galvanometer laser welding method which comprises the following steps: finely cleaning a 6061 aluminum alloy and a 304 stainless steel plate by using acetone, and then airing for more than 20 minutes; the aluminum steel sheet is assembled, pressed and fixed on a welding test platform in a steel-up-aluminum-down mode; the position of the welding test platform is adjusted, argon serves as welding protection gas, and a protection gas nozzle is arranged to be aligned with a welding pool area; laser welding parameters are set, a laser power modulation mode is set to be a gradient power mode, and the gradient power mode is to regulate and control phase point laser power in a circular scanning track in the advancing direction of a welding seam; a welding test is carried out in the mode that a galvanometer laser head is fixed and a welding test platform is moved, and a laser and the welding test platform are synchronously started and stopped; and the protective gas is started 5 seconds before the laser is started, and after the laser is stopped, the protective gas is stopped lagging for 10 seconds so as to continuously protect the welding seam and prevent oxidation.
Owner:LANZHOU UNIVERSITY OF TECHNOLOGY

Additive manufacturing method of high-toughness alumina whisker toughened zirconia ceramic

The invention discloses an additive manufacturing method of high-toughness alumina whisker toughened zirconia ceramic, and relates to a forming method of whisker toughened zirconia ceramic. Based on a photocuring additive manufacturing technology and an ultra-fast high-temperature sintering technology, fast additive manufacturing of the high-toughness alumina whisker toughened zirconia ceramic is achieved. The steps of pre-dispersing, freeze-drying and non-contact stirring are matched, so that the photo-cured ceramic slurry with good alumina whisker dispersion and good printability can be prepared on the premise of not damaging the whiskers; the non-reactive diluent added in the resin formula serves as a thermoplastic resin solvent and can be discharged at a low temperature, so that uniform pore channels are formed in a matrix, subsequent discharge of pyrolysis gas of resin is facilitated, and generation of defects is reduced; the added thermoplastic polyimide is resistant to high temperature and can be reserved to a sintering stage, the high-temperature toughness of the green body is improved, and the semi-degreased green body is prevented from being broken in the ultra-fast high-temperature sintering process.
Owner:HARBIN INST OF TECH

Polyamide reverse osmosis membrane for high-salinity wastewater treatment and preparation method thereof

The invention relates to the technical field of reverse osmosis membranes, in particular to a polyamide reverse osmosis membrane for high-salinity wastewater treatment and a preparation method of the polyamide reverse osmosis membrane. The invention solves the problem that the polyamide reverse osmosis membrane cannot give consideration to both desalination rate and water flux. The polyamide reverse osmosis membrane comprises a polyester non-woven fabric layer, a polysulfone porous layer, a transition layer and a polyamide layer. The polysulfone porous layer is prepared, and the modified pore-forming agent is added to improve the water flux of the reverse osmosis membrane; the hydrophilicity of the reverse osmosis membrane is improved by preparing the transition layer and adding a hydrophilic auxiliary agent when the polyamide layer is prepared; the flux attenuation rate of the polyamide reverse osmosis membrane is reduced by preparing the polyamide layer; the desalination rate of the reverse osmosis membrane is improved by introducing a composite ion complexing agent and graphene quantum dots into the polyamide layer.
Owner:浙江奥氏芯材科技有限公司

Temperature regulation and control method of sapphire crystal growing furnace

The invention relates to a temperature regulation and control method for a sapphire crystal growing furnace, the temperature regulation and control method is applied to the sapphire crystal growing furnace, the sapphire crystal growing furnace comprises a heat preservation structure, the heat preservation structure comprises at least two heat preservation units, and the heat preservation units are annular and stacked to form a cylindrical heat preservation structure; a medium cavity is formed in each heat preservation unit and used for containing a gas heat preservation medium. The number of the circulating units is the same as that of the heat preservation units, the circulating units are in one-to-one correspondence with the heat preservation units, and the circulating units are correspondingly connected with one heat preservation unit; in the first stage of crystal growth, gas heat preservation media with the same content are injected into the medium cavities of all the heat preservation units; in the second crystal growth stage, the content of the gas heat preservation medium in the medium cavity is gradually reduced in the direction from bottom to top. The technical problem that the sapphire crystal growth quality is poor is solved, and the technical effect of improving the sapphire crystal growth quality is achieved.
Owner:ZHEJIANG QIUSHI SEMICON EQUIP CO LTD +3

Seamless steel tube production detection system and production method based on bent shell screw drill

The invention relates to the technical field of steel pipe safety production, in particular to a seamless steel pipe production detection system and method based on a bent shell screw drill, and the system comprises a production process detection module, a steel pipe quality detection module and a quality detection platform, the production process detection module is used for processing to obtain a seamless steel tube production process abnormal evaluation value; the steel pipe quality detection module is used for processing to obtain a seamless steel pipe surface quality evaluation value and a seamless steel pipe internal quality evaluation value; according to the seamless steel pipe production detection system based on the bent shell screw drill and the production method, the abnormities in the production process of the seamless steel pipe, the number of early warning times and the surface quality and the internal quality of the seamless steel pipe are comprehensively analyzed; quality control can be carried out more effectively, production parameters are adjusted in time, defects are reduced, and therefore the product quality is improved.
Owner:ZHEJIANG MINGHE STEEL PIPE CO LTD