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78results about How to "Reduce crack formation" patented technology

Gradient wear-resistant coating and method for preparing same

Provided are a gradient wear-resistant coating and a method for preparing the same. Co50+0.15% CeO2 powder, Co50+0.25% CeO2+6% Ni/Wc powder and Co50+0.4% CeO2+12% Ni/WC powder are used for preparing the gradient wear-resistant coating with the structure of a bottom layer, a transition layer and a wear-resistant layer on the surface of a workpiece in a coaxial powder supply manner and a laser cladding manner, and the wear resisting performance of the work surface of a part is improved. An ultrasonic vibration device and a contour tracing electromagnetic induction heating device are adopted in the cladding process. Ultrasonic oscillation of a certain degree is applied to the area close to a cladded area of the workpiece, the grain size of a cladding layer can be remarkably refined, residual stress can be remarkably eliminated, and therefore generated cracks are reduced, and a cladding layer structure with good performance is obtained. The contour tracing electromagnetic induction heating device can be utilized for effectively reducing thermal stress brought by the temperature gradient of the cladding layer and relieving the cracking tendency. According to the technological parameters of the ultrasonic vibration device, the work frequency ranges from 10 kHz to 20 kHz, the maximum output power is 1,000 W, and the pneumatic pressure ranges from 0.3 MPa to 0.6 MPa. According to the technological parameters of the contour tracing electromagnetic induction heating device, the voltage is 380 V, the frequency is 60 Hz, and the heating temperature ranges from 150 DEG C to 1,000 DEG C.
Owner:CHANGCHUN UNIV OF SCI & TECH

Method for preparing WC (Wolfram Carbide) cemented carbide wearing layer on surface of petroleum drilling tool stabilizer through laser cladding

The invention discloses a method for preparing a WC (Wolfram Carbide) cemented carbide wearing layer on a surface of a petroleum drilling tool stabilizer through laser cladding. A tough bottoming transition layer which is in good metallurgical bonding with a matrix is formed on the surface of a shell in a fusion covering manner through rapid laser scanning by using a high-power laser, and mixture alloy powder of spherical WC and Ni-Cr-B-Si, which is wearing-resisting and excellent in corrosion resistance, is prepared on the surface of the bottoming alloy through laser cladding. The power, position, shape and the like of a laser beam of the method can be accurately controlled, selective area or even micro-area fusion covering is easy to realize, the dilution rate of coating components is low, the coating thickness can be accurately controlled, non-contact type treatment is adopted, and automatic control is easy to realize in the whole process; in addition, a laser cladding process is non-pollution on the environment, free of radiation and low in noise, has the characteristics that the productivity is high, the energy consumption is low, the cladding layer machining margin is small, the finished product rate is high, the comprehensive cost is low, and the like, and can be widely applied.
Owner:武汉团结点金激光科技有限公司

Method for preparing WC hard alloy wear resistance area on petroleum drill rod surface

The invention relates to a method for preparing a WC hard alloy wear resistance area on a petroleum drill rod surface. The method is characterized in that: the method comprises the following steps: (1) carrying out a pretreatment for the petroleum drill rod surface; (2) selecting alloy powder and adjusting an automatic powder feeding device; (3) cladding a bottoming alloy coating by a high power laser; (4) cladding spherical WC and Ni-Cr-B-Si mixed alloy powder by the high-power laser; (5) carrying out defectoscopy inspection after cladding. According to the present invention, the gradient coating method is adopted to prepare the WC hard alloy wear resistance area on the petroleum drill rod surface, the nickel-base alloy powder is adopted as the bottoming layer, the high wear resistance WC hard alloy powder is adopted as the working layer, such that the good binding strength of the working layer and the substrate is ensured in the case of meeting of the working layer characteristics, and the cracks can be prevented from expanding to the substrate during the using process, wherein the nickel-base alloy powder has good toughness and high strength, and has good metallurgy compatibility with the substrate.
Owner:SHENYANG DALU LASER COMPLETE EQUIP

Laser additive manufacturing method for iron nickel-manganese copper dissimilar material metal part

ActiveCN111408720AAvoid crackingAvoid defects such as undissolved particlesAdditive manufacturing apparatusIncreasing energy efficiencyFernicoManganese
The invention discloses a laser additive manufacturing method of an iron nickel-manganese copper dissimilar material metal part. The method comprises the following steps that firstly, an iron-nickel alloy is deposited on a substrate by adopting a laser additive manufacturing method; secondly, mixed powder composed of iron-nickel alloy powder with the iron-nickel alloy powder mass content larger than 70% or smaller than 50% and manganese-copper alloy powder serves as a raw material, and an iron nickel-manganese copper transition area is formed through deposition with the laser additive manufacturing method; and thirdly, manganese-copper alloy is deposited on the iron nickel-manganese copper transition area through the laser additive manufacturing method, the substrate is removed, and the iron nickel-manganese copper dissimilar material metal part is obtained. According to the method, by adjusting the deposition direction and controlling the transition path of the mixed powder, the defects of cracking, undissolved particles and the like of the iron nickel-manganese copper gradient material are overcome, and the obtained iron nickel-manganese copper dissimilar material metal part is compact in structure and small in transition area size, has the damping performance and low expansion performance and is wide in application range.
Owner:NORTHWESTERN POLYTECHNICAL UNIV
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