3909 results about "Numerical control system" patented technology

The invention discloses a tool wear monitoring system capable of realizing self-learning in a numerical control machining state. The structure of the system is that: a tool wear rule learning library stores learned tool wear rules; a data acquisition and judgment module provides a servo drive current digital signal for a data processing module to perform format conversion and store the signal as a monitoring current signal; a characteristic extraction and selection module selects signal characteristics strongly correlated with tool wear; a fitted predicted trend curve module establishes a signal characteristic-tool machining service life relationship curve; a tool wear rule module obtains the learned tool wear rules from the tool wear rule learning library, and substitutes the trend signal characteristics into the learned tool wear rules to obtain a tool wear extent; and a tool wear compensation and tool replacement module makes a tool wear compensation and tool replacement decision according to the tool wear extent, and provides the tool wear compensation and tool replacement decision for a numerical control system interface input module. The system is applied to the condition offluctuating cutting parameters in mass production, and can achieve relatively higher accuracy under the condition of constant cutting parameters.

The intelligent control system of NC machine tool is formed from NC machine tool, upper position machine and lower position machine. The upper position machine and lower position machine are formed into open control system, between upper position machine and lower position machine it utilizes USB to make serial communication, on the NC machine tool a photoelectric detection device is mounted and connected with lower position machine. Said system can implement on-line detection.

The invention discloses a drilling and lead inserting system for assembling a firework. The system comprises a needle bar, a lead feeding device, a numerical control system and a driving and transmission system, wherein the needle bar can move upwards and downwards in a reciprocating way; the lower end of the needle bar is provided with an n-shaped drilling and lead inserting device which consists of two parallel drilling needles; a large movable tongue and a small movable tongue are arranged between the two drilling needles; the lead feeding device consists of at least one lead supply wheel and a lead guide groove; and the driving and transmission system comprises at least one driving motor and a plurality of transmission devices, is connected with an electromagnet of the numerical control system and is used for driving and controlling every component of the drilling and lead inserting system to run synchronously. The drilling and lead inserting system is arranged above a firecrackerbarrel conveying passageway, can be used for accurately finishing a series of works such as lead supply, lead cutting, lead inserting and the like, has high degree of automation, high working efficiency and working reliability; and drilling and lead inserting are finished synchronously, and the lead inserting quality of is effectively ensured.

The invention discloses an evaluation device of state information of the machining process of a numerical control milling machine. A machining state data collecting array device, an information storage device, a numerical control system and the like on a machine tool are connected into a semi-closed-loop control circuit through the evaluation device MCU. A machining state data collecting array collects state data of main shaft currents, feed currents, vibration, machining temperatures and the like in the machining process of the numerical control machine tool and can intelligently identify abnormal states of abrasion and breakage of a cutter, material defects of workpiece blank and the like. A communication unit can achieve real-time connection between the machining state information collecting array and the evaluation device MCU. The evaluation device MCU checks and analyzes collected machining state parameters according to a certain algorithm, generates a check report and guides the information storage device to update the optimal parameter record. Meanwhile, the evaluation device has the prejudgment function, submits alarming when meeting with problems which cannot be dealt with and meanwhile analyzes corresponding error reasons and provides proper solutions. According to the evaluation device of the state information of the machining process of the numerical control milling machine, the machining parameters of the milling machine and the state information of the machining process are checked.

The invention discloses a complex space surface on-machine quality test system, comprising a processing center, three coordinate probes and a measuring signal receiver. The processing center is used to process parts and is equipped with an open numerical control system. The probes are controlled by the numerical control system of a numerically controlled machine tool, and are used to obtain the geometrical measurement value of the discrete points on the surface of the workpiece which has been processed. The measuring signal receiver is used to receive the infrared signals sent by the probes, and transmits the signals to the numerical control system. The numerical control system transmits the measurement value signals to the computer of the user through a communication system, and controls the main shaft of the numerically controlled machine tool to stop moving at the same time. The computer of the user which is provided with a measurement control and error evaluation module is used to exchange data with the numerical control system through the communication system, and evaluates the error and gives an evaluation result based on the ideal value and measurement value of measuring points through the measurement control and error evaluation module. The complex space surface on-machine quality test system can inspect the quality of the workpiece at any moment during processing, guarantees the processing precision of the workpiece, and saves time.

The invention discloses a digit control machine double-shaft synchronization control device, comprising a clock, an input and output interface, a double-shaft position check module, a control unit, a system parameter list and a pitch compensation list, wherein the double-shaft position check module processes position and synchronization error check for two synchronous shaft motor encoders and provides the check information to the control unit, the control unit selects a working mode corresponding to the parameters of the system parameter list, according to the position and error information of the two synchronous shafts provided with the double-shaft position check module and the process corresponding to the selected working mode, the control on the two synchronous shafts can be realized. The invention resolves the problem of the common digit control system which can not realize synchronous control, realizes the real-time character between transfer and adjustment, avoids the profile error of processed elements caused by delayed transfer time, and avoids the serious dynamic synchronous error caused by long adjustment.

The invention discloses a five-coordination numerical control machine tool motion controller with an interpolation function, and relates to a numerical control machine tool motion controller. The purpose of the invention is to solve the problems that the functions of the controller can not be easy to be expanded and modified, which is caused by the poor openness and flexibility of the existing numerical control machine tool motion controller, and the requirements of a configurable motion controller can not be met, and NC program size is seriously limited, which is caused by the multiplication of information amount in the controller by adopting a type value point direct interpolation method. The motion controller comprises a man-machine interface module, a task coordination module, a task generation module, an axis group module, an axis module, a reverse motion transformation module, a control rule module and a discrete logic control module. When the NURBS interpolation method of the invention is adopted to carry out NC machining, the NC program is reduced substantially; meanwhile, the machining error is more greatly reduced than the linear interpolation error. By adopting a modularized systematic structure, the requirements of the configurable motion controller can be met, the openness of the numerical control system can be enhanced, and the function expansion and modification of the controller can be carried out on the specific modules.

A servo device of motor position based on DSP consists of brushless DC motor being used as servo motor as its servo device being suitably set on digital control system requiring position control response quickly, control circuit being designed independently by DSP and programming logic component for realizing closed loop servo control of current loop and speed loop as well as position loop.

The invention relates to a method and device of disposing high-quality holes on carbon fiber composite material and meal material which are overlapped, belonging to the field of the mechanical processing and manufacturing technology. The method of disposing high-quality holes on the carbon fiber composite material and the meal material which are overlapped is characterized in that in the process of disposing holes on the carbon fiber composite material and the meal material which are overlapped by a device of disposing holes, such as a polycrystalline diamond (PCD), a coating, a cemented carbide bit and a diamond grinding rod, the rotating speed and the feeding speed of a cutter are automatically changed according to the materials on which holes are to be disposed by the hardware triggering or software numerical-control programming control mode of a feeding position sensor set so that the cutter can be in the optical process parameter state. The device of disposing high-quality holes on the carbon fiber composite material and the meal material which are overlapped is characterized by comprising a body, the cutter the handle of the cutter, an electric main shaft, the feeding position sensor set, a vertical feeding sliding-platform, a main shaft variable-frequency speed-regulating system and a hole disposing device numerical control system. The invention realizes the adaptive continuous processing, obviously improves the quality and the processing efficiency of holes disposed integrally on different overlapped materials and lowers the production cost.

The invention discloses a laser-induction hybrid melting direct forming method and device. The laser-induction hybrid melting direct forming method comprises the following steps of: generating a three-dimensional model of a part through CAD (Computer-Aided Design) software, and then slicing the three-dimensional model and generating a G code to drive a numerical control system and a base body to move; and melting synchronously fed metal or metal/ceramic hybrid powder through a high-power laser beam and an induction heat source, and depositing the three-dimensional part in a designed shape layer by layer, wherein a temperature controller is used for monitoring and controlling the temperature of the base body in the processing process. The device for realizing the laser-induction hybrid melting direct forming method comprises a laser, a light path system, an induction heating and temperature control system, a powder feed system and the numerical control system. The device can be used for directly generating large and medium size three-dimensional parts on various metal base bodies, has the advantages of high processing efficiency, compact part structure, fine crystalline grain, excellent mechanical property, less residual stress without deformation or cracking phenomenon, high processing flexibility without tools and moulds, high material utilization ratio, cleanness without pollution and capability of designing the components of a metal-ceramic hybrid layer as required and even changing the components in a gradient manner.

The invention discloses a forward-looking self-adaptive speed control method of high-speed numerical control equipment. The numerical control system of the method conducts a plurality of layers of pre-reading decoding processing, uses pre-reading program segment information for pre-calculation to the terminal speed of a segment to be processed, adjusts a speed acceleration and deceleration time constant according to the calculation result, selects a speed acceleration and deceleration curve type, and then conducts a fast speed acceleration and deceleration calculation to an S curve so as to lead the numerical control equipment to process the micro-segments with high speed and smooth operation. The forward-looking self-adaptive speed control method comprises the following steps of: the pre-calculation of the terminal speed of the segment to be processed, the self-adaptive selecting strategy of the speed acceleration and deceleration time constant, and the speed acceleration and deceleration curve type; and the fast speed acceleration and deceleration calculation of the S curve. The invention provides a self-adaptive speed acceleration and deceleration control method for the high-speed numerical control equipment, leads the numerical control equipment to have the capacity of processing the micro-segments with high speed and smooth operation, and satisfies the speed control requirements of high-speed high-precision numerical control equipment.

The invention discloses an NURBS (Non-Uniform Rational B-Spline) interpolation method based on machine tool dynamics and curve characteristics, which adopts a constraint equation ZHYS considering integrative factors of machine tooling for controlling the feeding speed and the acceleration of the interpolation algorithm. The method consists of three links: pre-interpolation, prospective information processing and real-time interpolation, and comprises the following steps of: carrying out trigonometric function speed smoothing processing according to the corresponding speed mode; storing corresponding data after the trigonometric function speed smoothing processing; adopting the trigonometric function speed smoothing processing according to prospective information if entering an acceleration-deceleration region; and adopting a speed self-adapting method for calculation if not entering the acceleration-deceleration region, thus finally obtaining the coordinates and the feeding speed of interpolation points. The method of the invention has the advantages that the interpolation is always in the safe range of a machine tool, the whole interpolation movement process is smooth and stable through the trigonometric function speed smoothing processing, in addition, the tangential acceleration and the continuity of the tangential acceleration in the speed change region can be ensured, and the NURBS interpolation method has the important significance on the development of a high-speed and high-precision numerical control system.

The invention discloses a numerical control abrasive belt grinding machine with six-axis linkage. An upright post component and a worktable are arranged on the grinding machine body in a sliding way, and the relative sliding between the two of the upright post component and the worktable and the grinding machine body respectively forms liner motion of X-axis direction and Y-axis direction; an A-axis component is arranged above the worktable and used for clamping a workpiece to rotate around the axial line thereof so as to form rotary motion of the A-axis; a cantilever on the upright post component is provided with a grinding seat which is connected with the upright post component through a box body in a sliding way so as to form liner motion of Z-axis direction; a turntable is arranged on the box body in a rotating way, and the relative rotation between the turntable and the box body forms rotary motion of B-axis direction; an abrasive belt machine is arranged inside the grinding seat, and the relative rotation between the abrasive belt machine and the grinding seat forms swivel motion of C-axis direction; and the grinding machine controls the motion of each axis direction by a numerical control system. The numerical control abrasive belt grinding machine can greatly enhance grinding efficiency, and can effectively improve the grinding precision and surface quality of the workpiece.

The invention discloses a multi-period optimal corner small straight-line segment interpolation method based on S curve acceleration/deceleration control in a numerical control system. The method comprises the following steps of: based on the limitations of the machining precision of a machine tool and the maximum machining speed of each driving shaft, setting the acceleration speed at the joint of the corner and the straight-line segment to be zero according to geometrical parameters of each corner on a machining path, the maximum machining acceleration speed of each driving shaft and an optimization target, and determining and adjusting the optimized corner interpolation parameters in multi-period transition at each corner, so that the acceleration speed at two ends of each small straight-line segment meets the reachability requirement of the S curve acceleration/deceleration control mode; and calculating the time at each acceleration/deceleration stage of each straight-line segment according to the S curve acceleration/deceleration mode, respectively performing straight-line segment and corner interpolation on each small straight-line segment, sequentially outputting interpolation point sequences in real time, and driving a numerical control machine tool to execute the machining operation. By the method, the vibration of the machine tool is reduced, the quality of the surface of a workpiece is improved, the calculation speed is high, the real-time machining requirements can be met, and the method is suitable for different models of three-axis, four-axis or five-axis numerical control machine tools.

The invention discloses a method for online managing a cutting tool of a numerically controlled lathe, which comprises the following steps: firstly, setting up a device for online managing the cutting tool of the numerically controlled lathe, establishing a database on a cutting tool management server and developing a corresponding functional module interface on a lathe tool magazine terminal; formulating a subprogram on the numerically controlled lathe according to programming rules adopted by the numerical control system; and by using the cutting tool management server, receiving and transmitting information between the lathe and the cutting tool management server by calling a function in a serial port server, processing read program data, modifying or querying the database and transmitting the queried information to the corresponding numerically controlled lathe. Through the method, the information about the cutting tool is accurately recorded and queried by networking all machining centers and lathe tool magazine terminals so as to shorten cutting tool replacing time, make full use of the residual life of the cutting tool, save human resources and improve production efficiency.

The invention relates to a special shaped stone high-speed high-efficiency combined machining center with the functions of double five-axis linkage and synchronous cutting by double working heads, and relates to a device for processing stones. Active gantry structure is adopted in the machining center, the double-motor synchronous driving technology is adopted on the gantry beam, and synchronous high-speed driving is realized by the screw bar pair at the two sides; a milling working head component and a turning working head component are respectively arranged on the saddle of the beam, the vertical feeding mechanism thereof is formed by a suit of screw bar pair and a hydraulic pressure auxiliary mechanism; wherein, the milling working head can carry out rotation and scales division around the axis B, and the turning working head facilitates the same servo motor to realize rotation and scale division of axis A and cutting movement; the turning working head and the milling working head are arranged alternately, and both the turning process and the grinding processing can be carried out on stone articles at the same time. The machining center is provided with a numerical control system with the function of double five-axis linkage, and horizontal five-axis linkage machining and vertical five-axis linkage machining can be realized.

The invention discloses a control method for motion stability and outline machining precision of a multi-shaft linkage numerical control system. The control method achieves control on the motion stability and outline machining errors of the multi-shaft linkage numerical control system by using a compound control mode of multi-shaft parameter module predictive control and non-linear self-adaptive fuzzy proportional-integral-derivative (PID) control. Simultaneously, error module calculating efficiency is improved by building an outline error module, a speed error module and an acceleration error module. By means of performance optimization indexes, tracking errors, outline errors, speed errors and acceleration errors of the system are minimum, and control performance of a multi-shaft servo control system is improved. Multi-shaft parameter module predicative control increment is solved through a simplified calculating module so as to meet real-time requirements of the control system. Robust property of the multi-shaft linkage numerical control system is improved by adopting the non-linear self-adaptive fuzzy PID control method. The control method effectively improves the motion stability and outline machining precision of the multi-shaft linkage numerical control system.

A thermal deformation compensating method for the main drive system of numeral controlled machine-tool includes such steps as determining several important heat generating sources of numeral controlled machine-tool, acquiring their temp variables and relative thermal deformations of mainshaft, processing them to obtain a mathematical model between temp variation and thermal deformation of mainshaft, inputting it to the numeral control system, acquiring the temp values of several important heat sources, inputting them to the numeral control system, calculating the thermal deformation of mainshaft, and real-time compensation by driving the transmission part.

The invention relates to an acceleration or deceleration control method of numerical control system based on filter technique, which comprises the following steps: planning straight acceleration or deceleration by using the inputted workpiece program data; performing moving average filtering and filter compensation on the planned speed of the straight acceleration or deceleration to obtain a new planned speed value and a position value; performing interpolation on the position value; transmitting the interpolated position value to a servo driver in order to control a servomotor; wherein the moving average filtering of the planned speed of the straight acceleration or deceleration is implemented by adding a moving average filter after planning the straight acceleration or deceleration to control sudden changes of an accelerated speed, particularly comprising the following steps: calculating the speed with a method of planning the moving average filtering speed; changing the smooth degree of the straight acceleration or deceleration by selecting filter length (i.e. controlling the magnitude and the shape of the accelerated speed); and calculating a planned position according to the speed after filtering. The invention solves the vibration problem of a numerically-controlled machine tool during movement, and has the advantages of easy implementation, good compatibility and good flexibility.

The utility model discloses a method for testing the frequency properties of the photoelectric detector used for fiber optic gyroscopes. A signal generator produces sinusoidal signals and adds the signal to a light intensity modulator to carry out sinusoidal modulation on the optical power of the optical signal from the fiber source in order to produce an optical signal with sinusoidal components. The measured photodetector converts the modulated optical signal into an electrical signal and samples the electric signal by means of high-speed data acquisition card, then conducts narrowband filter and signal processing over the collected samples and calculates the corresponding frequency response. The frequency sequence pre-selected by a numerical control system changes the frequency at which the sine wave generator (NC) system sends out signals , tests a series of frequency point responses, which can be combined into an amplitude frequency response curve of the measured photodetector, and the curve is transmitted to the terminal computer for displaying and storage. By controlling all the test processes by numerical control system, the utility model has the advantages of automatic measurement, fast testing speed, high testing precision, and therefore is suitable for carefully weighing the photodetector frequency performance in the whole operating frequency range.

The invention provides a parameter curve cutter path oriented numerical control system contour error control method which comprises the following steps of: 1) calculation of the contour error; 2) calculation and control of the contour error compensation quantity, and is characterized in that: in the step 1), in each sampling period for performing curve interpolation on the parameter curve cutter path, the contour error epsilon is calculated according to the current actual cutter location point and the interpolation point on the tracked parameter curve cutter path, namely the shortest distancefrom the current actual cutter location point to the tracked parameter curve cutter path is calculated; in the step 2), the components of the contour error epsilon along the X axis, Y axis and Z axisare calculated, and the contour error compensation quantities are obtained by proportional control and superposed with the location control quantities for the following error on the X axis, Y axis and Z axis respectively; and then the result is output to a servo execution mechanism to perform contour error compensation control. The method provided by the invention has the advantages that: the contour error calculation precision is high, the contour error compensation method is simple and effective, and the contour precision can be obviously improved.

The invention discloses an RTCP calibration and compensation method for a five-axis NC machine tool of a double-pendulum-head structure. The method comprises the steps of recording the calibrated coordinate values of each rotating shaft at different angle positions, and calculating to obtain the offset vector of each rotating shaft and the vector data of each rotating shaft in the axis direction;writing the data into corresponding machine tool parameters of a numerical control system; and activating the five-axis linkage function of the numerical control system. In this way, the problems thatthe characteristic data of the five-axis machine tool cannot be directly acquired and the precision of a traditional method is low can be effectively solved. The accuracy of calibrated data is guaranteed, and the rapidity and the accuracy of the five-axis RTCP calibration are improved. As a result, the adjustment time is shortened, and the introduction of human errors is reduced.