The invention relates to the technical field of
rolling mill universal spindles, in particular to a universal spindle monitoring and
early warning system and method based on fatigue prediction. The invention discloses a universal spindle monitoring and
early warning system based on fatigue prediction. The
system comprises a universal spindle online monitoring device, a universal spindle
data processing module, an intelligent gateway, a universal spindle data
server and a universal spindle operation and maintenance terminal. The
system collects the operation data of the universal spindle in real time, compares the operation data with abnormal data, carries out the timely early warning of the abnormal state of the spindle, analyzes the
fatigue damage degree of a part based on a rain flow
algorithm and an S-N fatigue life curve, achieves the prediction of the
remaining life of the universal spindle, provides precise data support for the management of spare parts, and improves the safety of the spare parts. Meanwhile, a grading early warning strategy is adopted for torque damage under different conditions, an expert
database containing a large amount of fault data of the connecting shaft and corresponding fault types is built through a universal connecting shaft data
server,
monitoring data are compared with data of the expert
database, and fault reasons are rapidly found out for solving.