The invention belongs to the technical field of high-temperature
alloy smelting equipment control, and discloses a method and
system for predicting, controlling and adjusting
water flow of a consumable
vacuum furnace for high-temperature
alloy. Aiming at the problems of
water flow regulation
lag, low prediction precision, large quality fluctuation and
high energy consumption in the
smelting process of an existing vacuum consumable
electrode furnace, the method predicts the
water flow in the next five seconds by adopting an LSTM-XGBoost fusion model through multi-
source data acquisition and
wavelet transform preprocessing, realizes self-adaptive adjustment within one second by combining a
fuzzy PID algorithm, and improves the prediction accuracy of the water flow in the next five seconds. The model is reversely optimized based on the cast
ingot flaw detection qualification rate and the composition segregation degree; the matching
system comprises a
data acquisition module, a
data processing module, a prediction control module, an execution module, a feedback monitoring module and a
software system, and supports off-line operation and multi-mark
alloy adaptation. And the flaw detection qualification rate of the high-temperature alloy cast
ingot is increased to 97.8%, the cooling
water consumption of a single furnace is reduced by 11.8%, the
energy consumption of a water pump is reduced by 20.8%, the quality stability of the cast
ingot can be effectively guaranteed, the production cost is reduced, and the method is suitable for vacuum consumable remelting production of high-temperature alloys such as GH4169 and the like.