Cutter abrasion on-line monitoring method of numerical control turning batch machining based on cutting power

A technology of cutting power and tool wear, which is applied in the direction of manufacturing tools, metal processing equipment, metal processing machinery parts, etc., can solve the problems of not considering the influence of processing parameters on the power signal of machine tools, and the difficulty of accurately judging the state of tool wear

Inactive Publication Date: 2017-09-22
CHONGQING UNIV
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Problems solved by technology

[0006] However, the above studies did not consider the influence of processing parameters on the power signal of the machine tool. When the processing parameters change during the cutti

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  • Cutter abrasion on-line monitoring method of numerical control turning batch machining based on cutting power
  • Cutter abrasion on-line monitoring method of numerical control turning batch machining based on cutting power
  • Cutter abrasion on-line monitoring method of numerical control turning batch machining based on cutting power

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Embodiment Construction

[0077] The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but it should not be understood that the scope of the subject matter of the present invention is limited to the following embodiments. Without departing from the above-mentioned technical ideas of the present invention, various replacements and changes made according to common technical knowledge and conventional means in this field shall be included in the protection scope of the present invention.

[0078] This embodiment takes Figure 4 Take the machining process of the two outer circles of Φ42 and Φ60 as an example.

[0079] Orthogonal experimental design uses the CHK460 CNC lathe produced by Chongqing Second Machine Tool Works Co., Ltd. as the platform, and uses the machine tool energy efficiency monitoring system independently developed by Chongqing University to measure the real-time power of the machine tool. Measure the flank wear of turning too...

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Abstract

The invention provides a cutter abrasion on-line monitoring method to monitor cutter abrasion of a lathe in the machining process on the basis that considering the influence of the cutter abrasion capacity and machining parameters on cutting power, a corresponding regression model is established, namely the invention discloses a cutter abrasion on-line monitoring method of numerical control turning batch machining based on the cutting power. The method comprises the following steps that firstly, the influence of the cutter abrasion capacity and the machining parameters on the cutting power is analyzed; then the regression model of the cutting power, the cutter abrasion capacity and the machining parameters is established through orthogonal test design and a response surface method; and finally, on the basis of establishing of the regression model of the cutting power, the cutter abrasion capacity and the machining parameters, the cutter abrasion on-line monitoring method where a cutting power threshold value is updated in real time is obtained.

Description

technical field [0001] The invention relates to the field of mechanical processing, in particular to an on-line monitoring method for tool wear in numerical control turning batch processing based on cutting power. Background technique [0002] During the batch processing of CNC turning, excessive tool wear will affect the surface quality and machining accuracy of the workpiece; at the same time, as the amount of turning tool wear increases, the machine tool will consume more energy. Industrial statistics show that tool failure is the primary factor causing machine tool failures, and the resulting downtime accounts for 1 / 5 to 1 / 3 of the total downtime of CNC machine tools. Therefore, on-line monitoring of tool wear in the batch machining process of CNC turning is an urgent scientific problem that needs to be solved under the background of intelligent manufacturing. [0003] According to different measurement methods, tool wear monitoring methods can be divided into direct me...

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Application Information

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IPC IPC(8): B23Q17/09B23Q17/00
CPCB23Q17/00B23Q17/09
Inventor 李聪波万腾陈行政付松雷焱绯杨青山李鸿凯
Owner CHONGQING UNIV
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