The invention relates to a method for
welding dissimilar metal through
electron beam composite
ultrasonic vibration, in particular to an
electron beam composite
ultrasonic vibration welding method for Ti-6Al-4V and T2 pure
copper. The method comprises the following specific steps: firstly, carrying out pre-
welding pretreatment on a weldment; then the workpiece and the three-axis sliding rail are placed into a welding chamber; then, an
ultrasonic device is assembled, and the distance between an ultrasonic rolling head ball and an
electron beam and the pressure between the ultrasonic rolling head ball and the to-be-welded workpiece are adjusted; and then ultrasonic parameters and
electron beam welding parameters are set. And finally, the welding chamber is vacuumized, double-electron-beam welding is conducted, the front electron beam is located on the
copper side, the rear electron beam is located on the
titanium side, and the two welding seams are adjacent but not overlapped. The welding method has the welding characteristics that aiming at the problems of coarse weld grains, larger post-
welding residual stress and the like in the
electron beam welding dissimilar metal process, an ultrasonic rolling head ball is adopted for vibrating a welding material, and sound streaming and
cavitation effects are generated on a welding
pool, so that the grains are refined, air holes are discharged, the
welding residual stress is eliminated, and the
mechanical property of a
welding joint is further improved.