1204 results about "Sandwich panel" patented technology

A woven fabric prepreg comprising at least [A] a woven fabric as reinforcing fibers, [B] a thermosetting resin or thermosetting resin composition and [C] fine particles of a resin and having a cover factor of 95% or more, and a honeycomb sandwich panel, comprising skin panels fabricated by said woven fabric prepreg and [D] a honeycomb core can be obtained. The woven fabric prepreg little changes in tackiness with the lapse of time and has moderate drapability, being excellent in self adhesiveness to the honeycomb core when used as skin panels of a honeycomb sandwich panel. Furthermore, the honeycomb sandwich panel obtained has a small porosity in the skin panels fabricated by the cured prepreg and has excellent surface smoothness with few pits and depressions on the surfaces of the skin panels.

PCT No. PCT/JP97/00250 Sec. 371 Date Jan. 5, 1998 Sec. 102(e) Date Jan. 5, 1998 PCT Filed Jan. 31, 1997 PCT Pub. No. WO97/28210 PCT Pub. Date Aug. 7, 1997The present invention provides a prepreg having an excellent self adhesiveness to a honeycomb core, a low porosity when used as skin panels, an excellent surface smoothness due to a low surface porosity, and good tackiness and drapability. This invention also provides a honeycomb sandwich panel having a skin panel peel strength, an excellent impact resistance and an excellent hot water resistance, and a composition for a fiber reinforced composite material made from the prepreg and honeycomb sandwich panel. The fiber reinforced composite material made from the prepreg of the present invention can be used for airplanes, automobiles and other industrial applications, particularly as structural materials of airplanes, because of its excellent mechanical properties.

An object of the present invention is to provide a sandwich panel which is capable of securing its flexural or its shear rigidity as a whole and securing a compression rigidity of a core material itself, while at the same time of readily reducing the weight of the sandwich panel.

According to an aspect of the invention, there is provided a sandwich panel comprising two resin skin sheets, and a resin core material sandwiched between the two resin skin sheets and planarly adhered to each of the two resin skin sheets, said core material consists of an foamed resin with a predetermined expanding ratio and has a plurality of recesses each of which forms an opening formed on at least one surface thereof and extends inwardly to define an inner space closed by the corresponding skin sheet, the number of said recesses and the total area of the openings are determined in such a manner that the planer adhesion of at least one surface of the resin core material to the corresponding skin sheet is maintained, while at the same time solid portions of the foamed resin of the resin core material excluding said inner space formed by the plurality of recesses function to support a compressive load in the thickness direction of the resin core material, under the predetermined void volume allocated to said plurality of recesses in relation with said predetermined expanding ratio.

Rigid structural members, profiles, joints, and forms added to structural sandwich panels to provide higher strength, integral joining joint, and single facing sheet manufacturing. Facing sheets (20) and (22), rigid structural members (24) and (26), latch side and pin side cam-locks (34) and (32), fabricated wire truss assembly (48), and rigid structural headers (28) and (30) and an integrated top plate (29) are positioned into containment form assembly (58) in the proper position. Facing sheets (20) and (22) are placed in position in the containment form assembly (58) forming a structural sandwich panel assembly. A foam resin core material (40) is injected into the structural sandwich panel assembly and allowed to cure. The resultant structural sandwich panel includes rigid structural members (24) and (26) and elongated recesses (36) and (38) which also form a joint for joining abutting structural sandwich panels together and cam-locks (32) and (34) used to secure adjoining panels together. Comer and angle panels have a comer rigid structural assembly (44).

The armor system according to the present invention also exploits synergistic multi-layering to provide different properties as a function of depth within a sandwich panel. Various embodiments of the invention include a combination of composite sandwich topology concepts with hard, strong materials to provide structures that (i) efficiently support static and fatigue loads, (ii) mitigate the blast pressure transmitted to a system that they protect, (iii) provides very effective resistance to projectile penetration, and (iv) minimizes shock (stress wave) propagation within the multi-layered armor sandwich structure. By using small pieces of highly constrained ceramic, the concept has significant multi-hit potential.

The invention relates to a method for manufacturing a foamed aluminum sandwich plate, which belongs to the field of porous foam metal and laminar composite materials. The method comprises the following steps of: uniformly mixing aluminum-silicon alloy powder prepared by an atomization method, and foaming agent titanium hydride powder and metal magnesium powder in a certain ratio; filling the powder into a thin-wall steel (or aluminum alloy) tube with one sealed end; sealing the other end of the tube after powder filling and preparing a rolled blank; rolling and compounding at a slow speed on a cold rolling mill; trimming an obtained composite plate and cutting a foamed preformed blank according to the size of a foaming mold; foaming the preformed blank in a steel mold in a limited way; adjusting foaming temperature and foaming time as required; and foaming at a high temperature for a short period of time to obtain a high-quality foamed aluminum sandwich plate with a uniform foam structure in a core layer, good interface bonding, high thickness accuracy and excellent plate profile. The method has the outstanding characteristics of low equipment requirement, high plate profile accuracy of a product, high three-point bending strength and the like and is advantaged technology suitable for mass industrial production of foamed aluminum sandwich structural materials.

The invention relates to production equipment for a continuous fiber reinforced thermoplastic structural panel. In the molding process of the panel, a continuous fiber reinforced thermoplastic prepreg tape and a sandwich material are conveyed to a panel compositing place by an automatic conveyer and performed with compression molding by crawler-type hot pressing compositing, and cold pressing molding by a roll shaft. The mode of heating is electromagnetic heating. Compared with prior art, the invention has simple process and high production efficiency and is able to produce continuous panels and large area composite panels. The equipment is suitable for use in sandwich panels formed by the continuous fiber reinforced thermoplastic structural panel and continuous fiber reinforced thermoplastic plastic and composite panels formed by continuous fiber reinforced thermoplastic plastic and metals such as aluminum foil and the like.

Constructional panel having a front side suitable to be exposed to outside weather conditions, comprising a front side element, a rear side element and an insulating material arranged between said front and rear side elements, where the front side element is made from a high strength concrete, and where the insulating material is adhered to the rear side of said front and rear side elements.

The invention discloses a method for preparing a continuous fiber multiaxial fabric reinforced thermoplastic composite material. The prepared continuous fiber multiaxial reinforced thermoplastic preconsolidating material is taken as a base material of the composite board, and combined with other functional materials for forming a novel material system which can be used for producing multiaxial fabric reinforced thermoplastic composite materials for different industries and solving the technical bottleneck that different materials have different composite bonding difficulties. According to the invention, the prepared composite material is constructed by continuous fiber multiaxial direaction; materials have the characteristics of resilience and uniform stressing on different directions. In addition, light sandwich panel formed by a honeycomb core material provides higher impact strength of materials, which is suitable for preparing structural parts and interior decorative parts in the field of railway car containers of navigation and aviation. The product of light-weight flame retardant can be recovered and used, and is more suitable for industrialization scale production of the warp knitting industry organization.

The invention discloses a preparation method and a device of a metal foam material. The preparation method comprises the following steps: mixing 93-99 wt% of aluminium matrix, 0.5-5 wt% of additive and 0.5-2 wt% of foaming agent uniformly to form a shaped foamable precursor material, putting the foamable precursor material in a foaming furnace with infrared heating to foam the foamable precursor material fast under infrared radiation, then taking the foam material out from the foaming furnace and cooling, wherein, the aluminium matrix is pure aluminium, aluminium powder or aluminium alloy, the foaming agent is titanium hydride, zirconium hydride, or calcium carbonate, and the additive is calcium, carborundum powder, or alumina powder. The device is a foaming furnace with infrared heating,has the advantages of fast foaming the precursor material, eliminating the hole gradient, easily controlling the foaming and cooling process, making the product have reproducibility and maneuverability, and improving cellular uniformity. According to the invention, metal foam sandwich panels can be prepared directly, and the mechanical properties of the aluminium-based foam material are improved.

An object of the present invention is to provide a core member for a sandwich panel and a method of forming the core member for the sandwich panel which are capable of attaining a desired profile, a desired pattern on its surface, and a desired inner structure in accordance with an application of the sandwich panel. According to an aspect of the invention, there is provided a thermoplastic resin core member interposed between two resin skin sheets comprising a closed hollow portion located to be inside of a desired position in accordance with an application of the sandwiched panel, and it is formed by clamping parison of a molten thermoplastic resin positioned to be between two split molds so as to exhibit a desired profile and/or a surface shape, two surfaces against each of which the molten parison is pressed to form an adhesive surface on which the corresponding resin skin sheet is formed.

The invention relates to a combined lightweight steel structure building and an assembling method thereof. The combined lightweight steel structure building comprises ground beams, angular upright posts, upright posts, ring beams, sandwich panels, a roof, staircases, doors and windows. The key technical points of the combined lightweight steel structure building are as follows: a plurality of floor bottom girders in parallel are arranged on the ground; four ground beams are arranged on the circumference of each floor bottom girder in turn; bolt fastening sheets which are connected with the ground beams and the ring beams are arranged on joints of upper ends and lower ends of each angular upright post and each upright post respectively; limit baffle plates of wall panels are arranged on angular upright posts and upright posts near the outside of the building; bolt fastening limit treadle bars of the wall panels are arranged on upright posts near the inside of the building; the wall panels comprise wall panels provided with door bodies or wall panels provided with window bodies; metal section supporting layers which are suitable to be connected with balcony bottom girders or/and corridor bottom girders are uniformly distributed between two adjacent floors; metal floor slabs are laid on the metal section supporting layers; and the roof is as follows: a waterproof ridge section is arranged on the upper part of a ridge main girder; the edge of a roof slab is embedded into the ridge section; and a roof slab slot section provided with a drainage channel is arranged on the upper part of a ramp beam of the roof.

Composite sandwich panels that include a core having a permeable body that is sandwiched between two skins. An internal barrier is located between the skins and the core to provide an impermeable chamber surrounding the permeable core. The chamber is pressurized during formation of the panel to provide an interior counter pressure against the mold/press used to form the panel. The counter pressure applied by the chamber reduces the amount of voids in the skins and improves the surface finish of the skins. In addition, the impermeable material remains within the finished panel to provide an internal barrier surrounding the core.

The present invention may be embodied in a sandwich panel having first and second face panels each having a first predetermined thickness and being formed of a fiber-reinforced cementitious material. The sandwich panel further includes support frame for supporting the first and second face panels in a spaced apart configuration. The support frame is formed of a fiber-reinforced cementitious material that is continuous with the cementitious material of the first and second face panels. Blocks of rigid insulation are embedded in the sandwich panel for defining a structure of the support frame.

The invention discloses a modification and innocuous treatment method of phosphogypsum, comprising the following steps: (1) cleaning, (2) neutralizing, (3) dehydrating, (4) calcining, and (5) packaging. The modified phosphogypsum prepared by the invention is a raw material for building material, can be used for preparing a phosphogypsum high strength cement fiberboard. The modified phosphogypsum sandwich panels prepared by the phosphogypsum high strength cement fiberboard can be applied in wall material, floor and roof panel, and has the advantages of good antifreezing performance, thermal insulation performance, heat shielding performance, corrosion resisting performance, fireproof performance, high intensity, light specific gravity, easiness in installation and the like. According to the invention, the waste residue phosphogypsum of phosphorus chemical enterprises are recycled through modification treatment and can be used for producing building materials after recycling, so that the national energy saving policy and the development direction of circular economy are satisfied; even temporarily unable use occurs because of investment or other reasons, the modified phosphogypsum can be stored in long term without environmental hazard, so that the harmlessness is realized.

A fire resistant laminate for application to a core structure (12) to form a sandwich panel (10) having fire resistant face sheets (14&16). The laminate includes a fire protection (18) in which at least one layer of fibers (22) is embedded within a cured inorganic polymer matrix (24). The laminate further includes an adhesive layer (20) for bonding to the core structure.

The invention provides manufacturing equipment of a laser additive. The manufacturing equipment comprises a frame, a work cavity, a laser system, an atmosphere protection system and a preheating system, wherein the work cavity is a sealed cavity defined by a heat insulation sandwich panel; a scanning galvanometer of a laser system is arranged at the top of the external part of the work cavity; the preheating system is a three-dimensional flexible heating system, and has a plurality of radiation heating layers with adjustable interlayer spaces arranged at the top inside the work cavity; an air feed pipe and an air return pipe of the atmosphere protection system are divided into a plurality of passages to be respectively connected with two sides of the work cavity through U-shaped tee joints, so that the circulation of inactive gas inside the work cavity is achieved. By adopting the manufacturing equipment of the laser additive, the space can be effectively saved, the heat loss is reduced, the heating efficiency is improved, the energy consumption is reduced, the temperature inside the work cavity is relatively even in distribution, the protective effect on the processing process caused by an internal atmosphere is obvious, different types of materials (metal, macromolecule and the like) can be molded, the processing deformation is reduced, and the excellent quality of molded spare parts is ensured.

The invention relates to a window replacement for filling a window frame in an aircraft, in particular a passenger aircraft, the window replacement being fixable by means of a retainer in the window frame in place of the window assembly when the window assembly is removed. According to the invention, the window replacement comprises a panel-shaped element with at least a single curvature, the panel-shaped element, being made of a synthetic material. In one configurational variant, the window replacement according to the invention is formed by a monolithic panel-shaped element. In a second configurational variant, the panel-shaped element of the window replacement is formed by a sandwich panel. Both embodiments allow a weight reduction in comparison with a window replacement of a metallic material.

The invention discloses a multilayer gradient lattice sandwich panel and a preparation method thereof. Two punched diamond plates with different thicknesses are treated with mold pressing and folding technologies, two pyramid lattice core layers with different core rod part side lengths are prepared, the two core layers are welded with metal panels or partition boards in a circularly interphase distribution form, and the multilayer gradient lattice sandwich panel is obtained. Compared with a non-gradient multilayer lattice structure, the multilayer gradient lattice structure has the advantages that deformation difference among different core layers under the explosion load is greatly reduced, buckling deformation of the core layers are sufficiently utilized, influence of the rear panel by explosion shock is reduced by 50%, and a better protection function is realized. Besides, the characteristic of high porosity of the lattice structure is reserved, and further function composite is facilitated. The sandwich panel has broad application prospects in the fields of safety protection, military and the like by means of the excellent energy adsorption mechanism, low density, high specific strength and specific stiffness and multifunctional composite potentials.

The invention discloses a preparation method of a lattice metal-foamed aluminium composite material, characterized by cementing a lattice metal material (including ripple structure and pyramid structure) and cut foamed aluminium to obtain a multifunctional composite porous material. The lattice metal-foamed aluminium composite sandwich panel disclosed herein has a wide application prospect in the fields of transportation, mechanical manufacturing, and military, can effectively reduce the structure weight, improves the performances of impact deformation and magnetic shield, especially brings the performances of high intensity, high rigidity and excellent damping capacity into play in the field of mechanical manufacturing, and has the advantage of low production cost.