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241 results about "Spark plasma sintering" patented technology

Spark plasma sintering (SPS), also known as field assisted sintering technique (FAST) or pulsed electric current sintering (PECS), is a sintering technique. The main characteristic of SPS is that the pulsed or unpulsed DC or AC current directly passes through the graphite die, as well as the powder compact, in case of conductive samples. Joule heating has been found to play a dominant role in the densification of powder compacts, which results in achieving near theoretical density at lower sintering temperature compared to conventional sintering techniques. The heat generation is internal, in contrast to the conventional hot pressing, where the heat is provided by external heating elements. This facilitates a very high heating or cooling rate (up to 1000 K/min), hence the sintering process generally is very fast (within a few minutes). The general speed of the process ensures it has the potential of densifying powders with nanosize or nanostructure while avoiding coarsening which accompanies standard densification routes. This has made SPS a good method for preparation of ceramics based on nanoparticles with enhanced magnetic, magnetoelectric, piezoelectric, thermoelectric, optical or biomedical properties. SPS is also used for sintering of Carbon Nanotubes for development of field electron emission electrodes. While the term "spark plasma sintering" is commonly used, the term is misleading since neither a spark nor a plasma is present in the process. It has been experimentally verified that densification is facilitated by the use of a current.

Preparation method of high-strength, high-hardness and ablation-resistant CuWTaTeAl gradient nano composite material

The invention discloses a preparation method of a high-strength, high-hardness and ablation-resistant CuWTaTeAl gradient nano composite material. The method comprises the following steps: 1, mechanically mixing Cu80Al20 spherical coated powder, Cu90W10 spherical coated powder, WTe2 alloy powder, Ta powder and Cu powder, and then carrying out ball milling and mixing; 2, performing SPS (spark plasma sintering); thirdly, after soaking treatment, multi-pass hot rolling deformation is carried out, and then quenching treatment is carried out; and 4, annealing heat treatment. The binary spherical coating powder, the alloy powder and the elementary substance powder are subjected to ball milling and mixing to achieve uniform distribution of all elements, high-melting-point W and Ta are added to improve the ablation-resistant temperature of the composite material, large-scale copper dendrite powder is added to form gradient distribution nanocrystals, the proportion of all the elements is controlled, the lattice distortion degree is increased, and the ablation-resistant temperature of the composite material is improved. The high-strength, high-hardness and ablation-resistant CuWTaTeAl gradient nano composite material is suitable for the fields of contacts, switches, electrical connectors, resistance welding electrodes and the like.
Owner:NORTHWEST INSTITUTE FOR NONFERROUS METAL RESEARCH

Preparation method of low-temperature rapid densification silicon nitride ceramic based on aluminum oxide-yttrium oxide composite sintering aid

PendingCN121292991AHigh energyAluminium oxides
The invention discloses a preparation method of low-temperature rapid densification silicon nitride ceramic based on an aluminum oxide-yttrium oxide composite sintering aid, and aims to solve the problems of high temperature, high energy consumption, difficult densification and the like in the existing Si3N4 ceramic preparation. The preparation method comprises the following steps: 1, mixing alpha-Si3N4 powder, Y2O3 powder and Al2O3 powder, and carrying out ball milling dispersion to obtain mixed powder; 2, carrying out rotary evaporation drying on the mixed powder under a vacuum condition; 3, carrying out heat preservation treatment under the conditions of 1600-1700 DEG C and 40-60 MPa through a spark plasma sintering process; and 4, demolding after cooling. Under the action of the Al2O3-Y2O3 composite sintering aid, phase transformation from alpha-Si3N4 to beta-Si3N4 is remarkably promoted, the relative density of the ceramic reaches 97%-99%, the fracture toughness of the ceramic is 5.21 MPa.m < 1 / 2 >, and the bending strength of the ceramic is 924.99 MPa.
Owner:HARBIN INST OF TECH

Modified zirconium silicate whisker reinforced aluminum oxide ceramic as well as preparation method and application thereof

ActiveCN120943622AOxide ceramicSilicic acid
The invention provides modified zirconium silicate whisker reinforced aluminum oxide ceramic as well as a preparation method and application thereof, and belongs to the technical field of new materials. The preparation method comprises the following steps: modifying the surface of alumina powder with a silane coupling agent with sulfydryl to generate zirconium silicate in situ, uniformly mixing the zirconium silicate with zirconium silicate whiskers which are treated by hydrogen peroxide and modified by phytic acid and tannic acid and a CeO2-Y2O3-MgO-SiO2 compound, and performing spark plasma sintering to obtain the modified zirconium silicate whisker reinforced alumina ceramic. The modified zirconium silicate whisker reinforced aluminum oxide ceramic prepared by the invention has better interface bonding force, excellent mechanical properties and good wear resistance, realizes ceramic densification, and has wide application prospects.
Owner:FOSHAN WANHENG NEW MATERIALS CO LTD

Pyrochlore structure high-entropy ceramic solidified body material as well as preparation method and application thereof

The invention discloses a pyrochlore structure high-entropy ceramic solidified body material as well as a preparation method and application thereof, and belongs to the technical field of nuclear waste solidification. The preparation method of the high-entropy ceramic solidified body material with the pyrochlore structure comprises the following steps: weighing raw material powder of La2O3, Nd2O3, Sm2O3, Gd2O3, Eu2O3 and ZrO2 according to the proportion in (La0. 2Nd0. 2Sm0. 2Gd0. 2Eu0. 2) 2Zr2O7; the weighed raw material powder is subjected to ball milling treatment, and ball-milled powder is obtained; under the inert gas atmosphere, the ball-milled powder is subjected to heat treatment, and heat-treated powder is obtained; and carrying out spark plasma sintering on the heat treatment powder to obtain the pyrochlore structure high-entropy ceramic solidified body material. The powder is treated by using a heat treatment technology, so that the powder is homogenized, a pyrochlore phase is formed, grain growth is more favorably inhibited, a fine grain structure is obtained, and the irradiation stability and the mechanical property of the pyrochlore material are improved.
Owner:XI AN JIAOTONG UNIV

High-temperature-resistant aero-engine blade and preparation method thereof

The invention belongs to the technical field of aero-engine materials, and particularly relates to a high-temperature-resistant aero-engine blade and a preparation method thereof.According to the blade, titanium-aluminum alloy is adopted as a base body, and two novel materials including a core-shell structure self-healing reinforcement phase and a rare earth niobate ferroelastic protection compound are introduced, so that the high-temperature-resistant aero-engine blade is obtained; and the comprehensive performance of the blade in a high-temperature environment is remarkably improved. The core-shell reinforcement phase takes titanium diboride as a core and boron nitride as a shell, and can realize a self-healing function at a high temperature; the rare earth niobate compound has ferroelastic behavior and ultralow thermal conductivity through doping modification of tantalum and rhenium. The preparation process comprises the following steps: mixing the titanium-aluminum alloy powder, the reinforcing phase, the silicon carbide short fibers and the binder, carrying out spark plasma sintering molding, carrying out machining, applying the protective coating through plasma spraying, and finally carrying out heat treatment. According to the method, the process is simplified, and the prepared blade has excellent high-temperature resistance, oxidation resistance and mechanical property and is suitable for aero-engine hot end components.
Owner:CHENGDU XINRAN POWER TECHNOLOGY CO LTD

Coarse grain cemented carbide and preparation method thereof

The present disclosure relates to the technical field of powder metallurgy, especially to a coarse grain cemented carbide and a preparation method thereof. Pseudo particles in coarse grain tungsten carbide are removed by pretreating process. Broken of the coarse grain tungsten carbide in traditional wet milling is avoid by solid-liquid stirring, spay granulating and surface covering, which also guarantee the uniform distribution of PEG and cobalt salt. Transformation from cobalt salt to cobalt is safely and effectively guaranteed by performing two sintering stages with different atmosphere and temperature to obtain a WC—Co mixture material. By performing spark plasma sintering process, the precipitation of nano fine grain tungsten carbide guarantees regrowth of defect occurred in pretreating process. The coarse grain cemented carbide with the average grain size of WC above 10 μm, the uniform cobalt phase distribution and be bending strength not less than 2200 MPa is prepared.
Owner:CHONGYI ZHANGYUAN TUNGSTEN

High-thermal-conductivity copper-based composite material for heat dissipation and preparation method thereof

The invention discloses a high-thermal-conductivity copper-based composite material for heat dissipation and a preparation method thereof, and relates to the technical field of composites.The preparation method comprises the steps that graphene-tungsten graded coated diamond reinforced powder and spherical copper powder are mechanically mixed in a planetary ball mill, and uniform composite powder is obtained; and the uniform composite powder is loaded into a mold, curing forming is conducted in a vacuum environment through a spark plasma sintering technology, a diamond-tungsten carbide-tungsten-copper gradient interface structure is generated in situ in the sintering process, and the high-heat-conductivity copper-based composite material for heat dissipation is obtained. According to the invention, high thermal conductivity and low thermal expansion are realized by constructing a gradient interface, the thermal cycle reliability is improved by introducing a flexible layer, and the composite material with highly consistent performance is prepared by combining self-adaptive process regulation and control, so that the technical problems of high interface thermal resistance and unstable performance are solved.
Owner:SUZHOU SICUI THERMAL CONTROL MATERIAL TECH CO LTD

Rapidly sintered rhenium plate and preparation method thereof

PendingCN121004273ARheniumHydrogen atmosphere
The invention discloses a rapidly sintered rhenium plate and a preparation method thereof, and relates to the field of powder metallurgy. The preparation method comprises the following steps: putting a mold filled with rhenium powder into spark plasma sintering equipment, vacuumizing, introducing hydrogen-containing mixed gas, carrying out a gradient pressurization-pulse sintering process, heating the rhenium powder to a target temperature at a rate of 80-200 DEG C / min, carrying out heat preservation, synchronously applying axial pressure, controlling the pressure to be 8-12 Mpa when the temperature is less than 1000 DEG C, controlling the pressure to be greater than or equal to 15 Mpa when the temperature is greater than or equal to 1000 DEG C, and carrying out sintering for 2-3 hours; and cooling, demolding, reducing and annealing in a hydrogen atmosphere, and grinding to obtain the rhenium plate. Rapid sintering densification of pure rhenium is achieved through the spark plasma sintering technology, the temperature rising time is greatly shortened, step pressure rising is carried out before the nucleation stage of heating sintering, it is avoided that moving filling of rhenium powder is hindered by high pressure at the low temperature, size homogenization is promoted, and the prepared rhenium plate is good in uniformity and high in density and purity; and the oxygen content is low.
Owner:JIANGXI COPPER TECHNOLOGY RESEARCH INSTITUTE CO LTD

Graphene / aluminum alloy composite material with high conductivity and preparation method thereof

The invention discloses a graphene / aluminum alloy composite material with high conductivity and a preparation method thereof, and belongs to the technical field of metal-based composite materials. And the electric conductivity is not lower than 70% IACS. The preparation method comprises the following steps: carrying out surface copper plating pretreatment on aluminum alloy powder; performing ultrasonic dispersion on graphene by using a polyvinyl alcohol solution to obtain a stable dispersion liquid; mixing, stirring, drying and filtering the copper-plated powder and the graphene dispersion liquid to obtain graphene-coated composite powder; and finally, carrying out rapid densification sintering by adopting a spark plasma sintering technology. The core innovation point of the preparation method is that the problem of dispersion and interface combination of graphene in an aluminum matrix is solved synergistically through combination of a copper plating transition layer and PVA auxiliary dispersion-adsorption coating, then interface reaction is avoided through SPS rapid sintering, finally, the composite material with excellent conductivity is obtained, and the technical index reaches the domestic leading level.
Owner:DALIAN DELI GRAPHENE MATERIAL CO LTD

A high-entropy carbonitride ceramic with controllable carbon-nitrogen ratio, high hardness and high elastic modulus and a preparation method thereof

ActiveCN119977592BNitrogen gasMetal powder
The present application relates to a kind of high-entropy carbonitride ceramics with controllable carbon-nitrogen ratio, high hardness and high elastic modulus and a preparation method thereof, and belongs to the technical field of high-entropy ceramics.To solve the problem that existing preparation methods cannot simultaneously control carbon-nitrogen ratio and mechanical properties of high-entropy carbonitride ceramics, the present application obtains a mixed powder by ball milling and drying Ti powder, ZrH2 powder, Hf powder, Ta powder, Cr powder and carbon black;obtains ceramic powder by heat treatment of the mixed powder in a nitrogen atmosphere;and obtains high-entropy carbonitride ceramics by spark plasma sintering of the ceramic powder.By adjusting the molar ratio of metal powder to carbon black, the present application controls the carbon vacancy concentration of high-entropy system, and then realizes the introduction of nitrogen atoms, which makes it easier to control the carbon-nitrogen ratio of ceramic powder.Spark plasma sintering can effectively avoid grain growth, and obtain dense fine-grained high-entropy carbonitride ceramics in a relatively short time, which is conducive to the improvement of mechanical properties of high-entropy carbonitride ceramics.
Owner:HARBIN INST OF TECH

Alumina-zirconia eutectic sintering material and preparation method thereof

The invention relates to an alumina-zirconia eutectic sintering material and a preparation method thereof, and relates to the technical field of high-temperature structural ceramic materials. The preparation method comprises the following steps: dispersing 80-95 parts of aluminum oxide powder, 1-10 parts of zirconium oxide powder and 0.1-1 part of yttrium oxide powder in a solvent, and carrying out wet grinding and drying to obtain mixed powder; and adding 1-3 parts of a binder into the mixed powder, uniformly grinding, drying, carrying out compression molding, and carrying out SPS (spark plasma sintering) treatment to obtain the alumina-zirconia eutectic sintering material. The alumina-zirconia eutectic sintering material is obtained through raw material powder wet grinding, compact preparation and spark plasma sintering. The eutectic sintering material has the characteristics of high strength, high fracture toughness, good creep resistance and the like; the method is simple and easy to operate, green and environment-friendly, low in cost, short in process, high in efficiency and beneficial to industrial large-scale production and popularization.
Owner:ANHUI JINHETAI NEW MATERIALS CO LTD

Green metallurgical method for recycling high-purity silicon, silver and copper from waste photovoltaic panel

The invention belongs to the technical field of resource recycling of waste photovoltaic panels, and discloses a green metallurgical method for recycling high-purity silicon, silver and copper from waste photovoltaic panels, which comprises the following steps: (1) disassembling the photovoltaic panels to obtain laminated components, and crushing and screening to obtain light silicon powder and metal-enriched fine powder; (2) leaching the metal-enriched fine powder by using a citric acid-hydrogen peroxide mixed solution; (3) silver ingots are recycled through precipitation and electrolysis; (4) electrolyzing to obtain electrolytic copper; and (5) performing magnetic separation, alkali washing, acid washing, spark plasma sintering and direct-current electric field solidification purification on the silicon powder to obtain the high-purity silicon ingot. A leaching system composed of citric acid and hydrogen peroxide is adopted, so that the method has the advantages of no toxic gas emission, easiness in waste liquid treatment and low cost, and unification of efficient resource recovery and environmental protection is realized.
Owner:GANSU YUANTAI NEW ENERGY TECHNOLOGY CO LTD

A process for preparing a superplastic magnesium alloy

ActiveCN120648932BMaterial nanotechnologyTransportation and packagingEqual channel angular extrusionWaste material
The application discloses a preparation process of superplastic magnesium alloy, which comprises the following steps: magnesium alloy waste is treated by low-temperature ball milling to prepare nanoscale powder, the low-temperature ball milling temperature is less than or equal to 200 DEG C, the powder particle size after ball milling is less than or equal to 100 nm, and argon gas is introduced to protect the ball milling process to inhibit oxidation; the nanoscale powder is mixed with 5-8% mass ratio of Mg-Zn-Ca alloy powder, densification is carried out by adopting spark plasma sintering (SPS) at 350-400 DEG C, the sintering pressure is 20 MPa, the holding time is 10 min, and the density after sintering is greater than or equal to 98%; the sintered blank is subjected to equal channel angular pressing (ECAP) treatment, the extrusion temperature is 300 DEG C, the extrusion pass is 4 times, the mold channel included angle is 90 DEG, and the superfine-grained magnesium alloy with an average grain size of 2.1 mu m is obtained; the application realizes grain superfine of 1.5-2.1 mu m through a multi-field coupling process, activates a non-basal slip system at room temperature, the strain rate sensitivity index m is greater than or equal to 0.35, the elongation at 250 DEG C reaches 280%, and the superplastic magnesium alloy has high strength and superplastic deformation capacity.
Owner:ZHEJIANG ELECTROMECHANICAL VOCATIONAL & TECH COLLEGE

A method for preparing high-density high-uniformity IGO target material

This application relates to the field of oxide target technology, specifically disclosing a high-density, high-uniformity IGO target and its preparation method. The preparation method of the high-density, high-uniformity IGO target includes the following steps: [The text abruptly shifts to a different topic]...containing In... 3+ Ga 3+ A mixed solution of metal ions and ammonia solution is mixed to obtain a precursor precipitate, which is then allowed to stand for a preset aging time. The aged precursor precipitate is then subjected to supercritical drying and calcination to obtain IGO powder. The IGO powder is mixed with a sintering aid and then subjected to ball milling, air classification, molding, cold isostatic pressing, spark plasma sintering, and heat treatment to obtain the IGO target material. The IGO target material obtained in this application has uniform composition, high density, and stable microstructure. The transparent conductive film prepared using this target material has high visible light transmittance and excellent conductivity, solving the problems of uneven composition, low density, and poor quality of sputtered films in existing target materials.
Owner:XIANDAO THIN FILM MATERIALS GUANGDONG CO LTD

A TiC-Ti3C2T x Method for preparing MXene composite

ActiveCN118026686BAcid etchingCrazing
This invention discloses a TiC-Ti3C2T x The preparation method of MXene composite material includes: acid etching of Ti3AlC2 ceramic powder, washing of etching products, centrifugation, and ultrasonic layering to obtain single-layer and few-layer Ti3C2T. x Colloidal solution, then freeze-dried to obtain monolayer and few-layer Ti3C2T x Powder; TiC powder, dried Ti3C2T x TiC-Ti3C2T was prepared by high-shear emulsification and mixing of powder and polytetrafluoroethylene dissolved in anhydrous ethanol, followed by rotary evaporation, drying, and spark plasma sintering. x MXene composite material. This invention solves the problem of reinforcement dispersion in TiC ceramic matrix and addresses the issue of Ti3C2T under high-temperature sintering conditions. x The MXene phase transformation and oxidation problems are addressed, and the TiC matrix is ​​strengthened and toughened by inducing matrix grain refinement, crack deflection, crack bridging, and lamellar pull-out, thereby improving bending strength and fracture toughness.
Owner:HOHAI UNIV

Preparation method of modified graphite / copper composite heat sink material

ActiveCN121649393ACarbon nanotubeAlloy
The invention discloses a preparation method of a modified graphite / copper composite heat sink material, and belongs to the technical field of metal-based composite materials. The method comprises the following steps: carrying out acid activation on crystalline flake graphite, modifying the crystalline flake graphite with a silane coupling agent, and selectively stripping to obtain graphite nanosheets; preparing copper-based alloy powder containing at least two carbides of Zr, Cr and Ti; performing graded ultrasonic-ball milling composite dispersion on the surface modified graphite powder, the copper-based alloy powder, the nano-diamond powder, the carboxyl functionalized multi-walled carbon nanotubes and the graphene oxide; gradient filling cold pressing forming and pre-sintering are carried out; performing hot pressing / spark plasma sintering, applying a magnetic field or a vibration field to realize graphite orientation, generating a carbide interface transition layer in situ, and reducing graphene oxide; and after machining, pulse electrodeposition is carried out on the copper-graphene composite coating, and surface micropores / micro textures and phase change material filling can be selectively formed. The method is suitable for efficient heat management of high-power electronic devices.
Owner:HEFEI SINAN METAL MATERIALS CO LTD

Sintered ceramic body having large size and method of making same

The invention relates to a sintered ceramic body having a large size and a method for manufacturing the same. The method comprises the following process steps: providing a ceramic powder (5) within an internal volume of a spark plasma sintering tool (1), wherein the tool comprises: a mold (2); upper and lower punches (4, 4 ') creating a gap (3) between the punches and the inner wall when at least one of the punches moves within the internal volume; creating a vacuum condition within the interior volume; moving at least one of the punches to apply pressure to the ceramic powder while heating, and sintering; and reducing the temperature of the sintered ceramic body.
Owner:HERAEUS CONAMIC NORTH AMERICA LLC

Wide-temperature-range self-adaptive anti-friction and anti-wear chromium-containing refractory high-entropy alloy material and preparation method thereof

The invention discloses a wide-temperature-range self-adaptive friction-reducing and wear-resistant chromium-containing refractory high-entropy alloy material and a preparation method thereof, and belongs to the technical field of wear-resistant alloy materials, and the high-entropy alloy material comprises the following raw materials in percentage by mass: Ta, Mo, Ti and Cr. The preparation method comprises the steps that Ta powder, Mo powder, Ti powder and Cr powder are weighed by mass, ball milling is conducted, then sintering is conducted through a spark plasma sintering method, and the wide-temperature-range self-adaptive anti-friction and anti-wear chromium-containing refractory high-entropy alloy material is obtained. By introducing the chromium element, the alloy can adaptively form an oxide layer with lubrication and protection effects in a wide temperature range from room temperature to ultrahigh temperature, so that the alloy shows excellent tribological performance and has extremely low friction coefficient and wear rate. The material has a wide application prospect in the fields of wear-resistant lubricating materials and high-temperature wear-resistant parts.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Graphene quantum dot reinforced copper-based composite material and preparation method thereof

PendingCN121450984AFreeze-dryingItaconic acid
The invention discloses a graphene quantum dot reinforced copper-based composite material and a preparation method thereof. The preparation method of the graphene quantum dot reinforced copper-based composite material comprises the following steps: (1) taking itaconic acid and ethidene diamine as precursors, synthesizing graphene quantum dots GQDs through a hydrothermal method, and centrifuging, dialyzing and freeze-drying to obtain GQDs powder; (2) preparing the graphene quantum dot GQDs powder into GQDs / Cu2O composite powder through a molecular-level blending method; and (3) the GQDs / Cu2O composite powder is annealed and reduced into GQDs / Cu composite powder in the Ar / H atmosphere, then vacuum ball milling and spark plasma sintering treatment are conducted, and the block GQDs / Cu composite material is prepared. The method disclosed by the invention is green, safe and low in cost, and the prepared composite material is uniform in GQDs dispersion and strong in interface bonding, has excellent conductivity and corrosion resistance, and is suitable for the fields of electronics, electrics, aerospace and the like.
Owner:JIANGSU WONEN ELECTRIC TECH

A method for preparing high-hardness Ti-Zn alloy containing fcc-Ti phase

PendingCN122128563AAlloyWear resistance
This invention discloses a method for preparing a high-hardness Ti-Zn alloy containing the fcc-Ti phase. This method utilizes the synergistic effect of high-energy ball milling mechanical alloying and spark plasma sintering to obtain a high-hardness Ti-Zn alloy containing the fcc-Ti phase. First, high-energy ball milling mechanical alloying increases the solid solubility of Zn in Ti. Then, spark plasma sintering yields a dense pure solid solution of Ti, forming an alloy with three coexisting phases: fcc-Ti, bcc-Ti, and hcp-Ti. This significantly improves the alloy's hardness and wear resistance. The synergistic effect of high-energy ball milling mechanical alloying and spark plasma sintering is specifically designed to obtain a Ti-Zn alloy containing the fcc phase, thereby enhancing its hardness and wear resistance.
Owner:GUANGDONG OCEAN UNIVERSITY

High-density single-phase alpha-U2N3 block material and preparation method thereof

The invention discloses a high-density single-phase alpha-U2N3 block material and a preparation method thereof. The preparation method comprises the following steps: step 1, loading a certain amount of alpha-U2N3 powder into a high-pressure sintering mold embedded with carbon paper, and pre-pressing to obtain an alpha-U2N3 pre-pressed blank; 2, the high-pressure sintering mold containing the alpha-U2N3 pre-pressed blank in the step 1 is put into sintering equipment, nitrogen is introduced, sintering pressure is applied, and after the pressure is stable, the temperature is increased to the sintering temperature and kept for a certain time; and 3, after heat preservation is finished, after the furnace body is naturally cooled to the room temperature, the high-pressure sintering mold is taken out, and a compact alpha-U2N3 block material is obtained. According to the method, alpha-U2N3 powder is used as a raw material, a high-pressure mold designed by combining materials such as graphite and silicon carbide is adopted for sintering in a discharge plasma sintering furnace or a hot-pressing sintering furnace, the sintering temperature is reduced, meanwhile, decomposition of alpha-U2N3 is inhibited, and the alpha-U2N3 block with the density close to the theoretical density is obtained.
Owner:MATERIAL INST OF CHINA ACADEMY OF ENG PHYSICS

Method for preparing Ti2AlNb alloy based on spherical titanium alloy powder

The invention belongs to the field of preparation of high-performance metal structure materials, and particularly relates to a method for preparing a Ti2AlNb alloy based on spherical titanium alloy powder. Commercial spherical titanium alloy pre-alloyed powder containing at least two elements of Al, Zr, Mo and V and pure niobium powder are selected as base materials, the spherical powder, the pure niobium powder and pure aluminum powder are evenly mixed according to the designed atomic proportion, a densification path of vacuum sintering or spark plasma sintering after cold isostatic pressing is adopted for preparing a consumable electrode blank, and the consumable electrode blank is prepared into a self-consumable electrode. And finally, a Ti2AlNb-based alloy cast ingot is obtained through vacuum self-consuming electric arc melting. According to the invention, not only is the technical bottleneck of inevitable gravity segregation in the smelting process of the Ti-Al intermetallic compound with high Nb content broken through, but also a brand new material preparation technical route with low cost, high performance and high stability is constructed; an industrialization feasible scheme is provided for solving the bottleneck problem of short-time high-temperature light structural materials in the aerospace field.
Owner:AVIC BEIJING INST OF AERONAUTICAL MATERIALS

High-chromium-content chromium-aluminum target material and method for manufacturing the same

PendingCN122358019AAl powderGraphite
This application relates to the technical field of powder metallurgy, specifically to a high-chromium-content chromium-aluminum target and its preparation method. The atomic percentage content of each element is: Cr 60-80 at%, with Al as the balance. The preparation method includes: uniformly mixing chromium powder and aluminum powder using zirconia balls to obtain a chromium-aluminum mixed powder; loading the obtained chromium-aluminum mixed powder into a rubber sleeve, sealing it after vacuuming, and performing cold isostatic pressing to obtain a chromium-aluminum billet; loading the obtained chromium-aluminum billet into a graphite mold, vacuuming, and heating for pre-sintering; continuing to heat while applying axial pressure for spark plasma sintering; cooling the sintered billet to room temperature in the furnace, demolding, and machining to obtain the high-chromium-content chromium-aluminum target. The preparation method provided by this application can effectively suppress component segregation, significantly improve the density and compositional uniformity of the target material, and has a short production cycle and low cost, making it suitable for the large-scale production of high-chromium-content chromium-aluminum targets.
Owner:TARFILM HI-TECH CO LTD

A lead-free heavy-duty copper-tin-silicon sliding bearing material and its preparation method

The application discloses a lead-free heavy-load copper-tin-silicon sliding bearing material and a preparation method thereof, and belongs to the technical field of bearing alloy materials. The lead-free heavy-load copper-tin-silicon sliding bearing material comprises tin 10 wt.%, silicon 2 wt.%-6 wt.% and the balance of copper in terms of mass percentage. The sliding bearing material only contains three elements of copper, tin and silicon, has simple composition and does not contain lead element, and the obtained bearing material is non-toxic and friendly to the environment. The material is prepared by adopting a spark plasma sintering process, powder particles are directly heated by pulse current, the surface of the particles is activated by a spark plasma, rapid densification sintering can be realized at a lower temperature, grain growth, Sn element segregation and Si phase coarsening are effectively inhibited, and the density, mechanical properties and wear resistance of the bearing are significantly improved, and the process has the advantages of energy saving and high efficiency.
Owner:CHENGDU UNIV

Method for improving high-temperature oxidation resistance of Ti-Cr-Mo-Si alloy material

This invention relates to a method for improving the high-temperature oxidation resistance of Ti-Cr-Mo-Si alloy materials, and relates to the field of high-strength, tough, and heat-resistant structural metal materials. The alloy material is composed of a Ti matrix and Cr, Mo, and Si alloying elements, which are distributed in the titanium alloy matrix in the form of solute atoms. The mass percentage of the alloying elements is: Cr: 2-8%, Mo: 2-8%, Si: 0.5-1.5%, with the remainder being Ti. The preparation method is as follows: Ti powder, Cr powder, Mo powder, and Si powder are ball-milled and mixed, followed by spark plasma sintering and high-temperature oxygen-environment heat treatment to obtain a high-strength and high-toughness Ti-Cr-Mo-Si alloy material with high temperature resistance and oxidation resistance. This invention achieves the construction of a dense bimodal TiO2-SiO2 oxide film, a Ti-Cr-Mo-Si alloy matrix, and a nano-deformed TiN twin layer through the synergistic effect of high-energy ball milling, spark plasma sintering, and high-temperature oxidation treatment. The resulting back stress strengthening, grain refinement strengthening, solid solution strengthening, and twin strengthening effects synergistically enable the prepared alloy material to exhibit excellent high-temperature oxidation resistance and excellent mechanical properties, effectively solving the problem that high-temperature materials cannot synergistically improve high-temperature oxidation resistance and mechanical properties during service.
Owner:KUNMING UNIV OF SCI & TECH

All-solid-state electrolyte, preparation method thereof and all-solid-state lithium battery

The invention provides an all-solid-state electrolyte, a preparation method thereof and an all-solid-state lithium battery, and the preparation method comprises the following steps: S1, carrying out ball milling and mixing on Li2CO3, La2O3, ZrO2, Y2O3 and TiO2 to obtain mixed material powder; s2, carrying out pressureless discharge plasma sintering on the mixed material powder to obtain a green body; s3, the green body is smashed, screened and graded, and solid solution powder of various different granularities is obtained; s4, mixing a plurality of solid solution powders with different granularities to obtain graded powder; and S5, carrying out pressurized spark plasma sintering on the graded powder to obtain the all-solid-state electrolyte. The all-solid-state electrolyte prepared by the invention can solve the problem of electrolyte failure induced by lithium dendrites.
Owner:CHINA NAT PETROLEUM CORP +1

Device and method for preparing tungsten-copper particle gradient composite material through vibration induction

The invention discloses a device and a method for preparing a tungsten-copper particle gradient composite material through vibration induction, and belongs to the crossing field of powder metallurgy and material forming machining. Aiming at the problems of powder agglomeration, non-uniform component distribution, difficulty in accurate control of a gradient structure and poor interface continuity in the preparation of a traditional tungsten-copper gradient composite material, a powder mixing-vibration mold filling-hot pressing sintering integrated process is adopted; tungsten copper powder distribution is optimized through a vibration external field capable of being precisely regulated and controlled. High-frequency small-amplitude vibration breaks particle aggregation so as to improve the filling uniformity, and low-frequency large-amplitude vibration guides tungsten copper two phases to form a preset gradient. The preparation device is used for completing powder homogenization and gradient regulation and control, and the tungsten-copper gradient composite material is prepared in cooperation with follow-up spark plasma sintering. According to the method, the vibration external field is only applied in the tungsten-copper particle mold filling stage, the process complexity does not need to be increased, the microstructure uniformity of the tungsten-copper composite material can be remarkably improved, and the gradient structure transition continuity is enhanced. The prepared composite material has the characteristics of high temperature resistance and low expansion of tungsten and high heat conductivity and high electric conductivity of copper, and can be widely applied to the high-end manufacturing fields of electronic power, aerospace, nuclear industry and the like.
Owner:NORTHEASTERN UNIV CHINA

Nano lanthanum hexaboride reinforced titanium-based composite material and preparation method thereof

The invention relates to the technical field of metal-based composite materials, in particular to a nanometer lanthanum hexaboride reinforced titanium-based composite material and a preparation method of the nanometer lanthanum hexaboride reinforced titanium-based composite material. The composite reinforcements are uniformly dispersed in the titanium alloy matrix; wherein the composite reinforcement is of a core-shell structure, the core of the core-shell structure is nano lanthanum hexaboride particles, and the shell layer of the core-shell structure is an in-situ reaction layer coating the outer surfaces of the nano lanthanum hexaboride particles; the in-situ reaction layer is a transition layer with components and a structure in gradient change, and the transition layer at least comprises a La / B-rich amorphous transition region and a TiB whisker layer which are distributed from inside to outside. According to the preparation method, low-energy mixing and spark plasma sintering are adopted, controllable in-situ reaction of nano LaB6 and Ti is induced, a LaB6 core and gradient reaction layer core-shell structure composite reinforcement is constructed, and nano La2O3 particles are separated out, so that reinforcement phase agglomeration is inhibited, interface bonding is improved, and the contradiction of strong plasticity inversion is solved.
Owner:宁波尚材三维科技有限公司

In-layer ordered nano lamellar structure ceramic prepared through leap-type all-solid-phase reaction and preparation method thereof

The invention discloses an in-layer ordered nano layered structure ceramic prepared by a leap-type all-solid-phase reaction and a preparation method thereof, and the preparation method comprises the following steps: mixing commercially purchased Ti2AlC powder and MC (M = Ti, Ta, W) powder according to a standard molar ratio of 1: 1, carrying out ball milling after mixing, and then sintering by adopting a spark plasma sintering furnace to obtain the in-layer ordered nano layered structure ceramic. And after the sintering temperature rises to the set temperature of 1100-1600 DEG C, furnace cooling is carried out, a surface carbonization layer is removed, and the sample Ti2MAlC2 (M = Ti, Ta and W) is obtained. The prepared Ti2MAlC2 (M = Ti, Ta, W) is in-layer ordered nanometer layered structure ceramic, and belongs to 312 phases in MAX phase ceramic. According to the method, the difficulty of multi-component synthesis is remarkably reduced, and a new normal form is developed for MAX phase doping research.
Owner:SOUTHWEST JIAOTONG UNIV