97 results about "Tool material" patented technology

The present invention provides a process of forming a cutting tool comprising the steps of: additive deposition of a tool material comprising at least one of: tungsten carbide, TaNbC, a tungsten carbide containing alloy or composite, or a TaNbC containing alloy or composite onto a base substrate having a longitudinal axis, said tool material being deposited onto the base substrate to form a deposit body configured to form at least one cutting formation therein; and subsequently subtracting selected portions of the deposit body to produce at least one cutting formation having a selected cutting edge configuration, thereby forming the cutting tool.

The invention discloses a pastry making table. The device comprises a pedestal, and a manufacturing part and a forming part which are positioned on the pedestal, the making part is provided with a storage box used for containing tools and raw materials and a tray used for preliminary processing of pastries. The forming part is provided with a forming machine, and the forming machine comprises an equipment base, an upper die lifting device arranged on the equipment base, an upper die arranged on the upper die lifting device and a lower die arranged on the equipment base and provided with a forming groove matched with the upper die in shape. The cake forming machine has the advantages that the storage box, the tray and the forming machine are integrally designed, so that the tool material placing and cake making processes are more orderly, and the making efficiency and the product quality are improved; a quantitative grid and a scraper are arranged on the tray, so that the primarily processed raw materials can be uniformly divided into the same size, and the stability of subsequent products is guaranteed; and the pedestal manufacturing part is provided with a bracket, so that a user can check the manufacturing method at a comfortable height and angle.

The application discloses a kind of hard alloy cutter materials for deep hole machining, the cutter material is composed of the following weight percentage components: tungsten carbide: 75%~85%, wherein 0.2~0.4 μm superfine tungsten carbide particles account for 60%~80%, 0.4~0.8 μm tungsten carbide particles account for 20%~40%; Cobalt: 10%~15% titanium carbide: 2%~5%; Tantalum carbide: 1%~3%; Niobium carbide: 0.5%~2%; Vanadium carbide: 0.3%~1.0%; Chromium carbide: 0.2%~0.8%; Rare earth element: Y2O3 Or La2O3: 0.1%~0.5%. The application breaks through the bottleneck of high temperature wear, insufficient strength and short service life of traditional hard alloy in deep hole machining through three-dimensional innovation of component design, structure control and surface strengthening, and provides an efficient solution for precision deep hole machining of high hardness materials.

The invention relates to the technical field of machining, and discloses an intelligent cutter handle capable of monitoring cutter wear in real time and triggering replacement reminding, which comprises a cutter handle main body, a sensor module, a control module, a wireless transmission module, a power supply module and an upper computer system in communication connection with the wireless transmission module, a connecting structure matched with a mainstream machine tool connector is arranged at one end of the cutter handle body, and a clamping part for clamping a cutting tool is arranged at the other end of the cutter handle body. According to the intelligent cutter handle capable of monitoring cutter abrasion in real time and triggering reminding of cutter replacement, the vibration sensor, the cutting force sensor, the torque sensor, the temperature sensor and the acoustic emission sensor are integrated in the cutter handle body, and the cutter abrasion state is accurately judged in combination with a trained and tested machine learning model based on historical abrasion data of the cutter; a plurality of wear judgment threshold sets are stored in a convolutional neural network model analysis algorithm unit in a machine learning model, and each threshold set corresponds to different cutter materials, workpiece materials and cutting parameter combinations respectively; if yes, calling a threshold set matched with the current machining condition information for judgment, and outputting a corresponding result by the model, so that real-time and automatic judgment on the tool wear state is realized, manual experience analysis is not needed, the accuracy and timeliness of judgment are remarkably improved, and the working efficiency is improved. And reduction of machining quality or cutter breakage caused by misjudgment of sudden wear as normal wear or delayed response is effectively avoided.

The invention relates to a machining tool and a combined machining method for a radial eccentric stepped hole of an injector disc, and belongs to the field of eccentric stepped hole machining. The machining tool comprises a detachable guide drill, a detachable reamer, a detachable rose reamer and a detachable reamer. According to the structural characteristics of a cutter and a product, eccentric stepped hole machining is divided into four stage processes of drilling, broaching, chamfering and reaming, and drilling, broaching and chamfering, allowance removal and finishing machining are sequentially completed. And step-by-step machining of the eccentric chamfering stepped hole is achieved. The cutter material, the coating, the cutting edge angle and the cutter split structure are machined step by step, the service life of the cutter is prolonged, and the machining efficiency is improved by more than three times. The combined machining method is adopted, cutter deflection is effectively restrained, chamfering uniformity errors are reduced, aperture control is improved, the roughness of the inner surface of the hole is reduced, the machining efficiency of the injector disc is improved, and the combined machining method is suitable for efficient and precise machining of the spaceflight complex step eccentric hole.

The invention discloses a three-dimensional graphene-carbon fiber network and double-phase high-entropy alloy synergistic strengthening and toughening ceramic cutter material as well as a preparation method and application thereof. The material is prepared from the following components in parts by mass: 87.8 to 90.9 parts of aluminum oxide, 8 to 10 parts of AlCoCrFeNi five-element equal-atomic-ratio high-entropy alloy, 1 to 2 parts of carbon fiber and 0.1 to 0.2 part of graphene. The preparation method comprises the steps of preparation of graphene grafted carbon fibers, preparation of AlCoCrFeNi high-entropy alloy powder, preparation of aluminum oxide-high-entropy alloy-graphene grafted carbon fiber composite ceramic powder and spark plasma sintering. The ceramic cutting tool material is used for preparing high-speed cutting tools. According to the preparation method, a plastic toughening mechanism of a double-phase high-entropy alloy is organically combined with a multi-stage toughening effect of a three-dimensional graphene-carbon fiber network, and a composite ceramic material with high hardness and high fracture toughness is obtained through spark plasma sintering, so that the adaptability of a cutter under a high-speed cutting condition is remarkably improved, and the service life of the cutter under the high-speed cutting condition is remarkably prolonged.

The utility model discloses an adhesive tape operation device capable of automatically heating and cooling, which comprises a support base, a stabilizing column, a support column, an operation platform, an operation table, an emergency stop button, an upper pressing wheel cylinder button, a double-hand starting button, a material roller, a limiting roller column, a gluing brush, a profiling tool material table and a hot air table, the stabilizing columns are installed and connected to the corresponding positions of the surfaces of the supporting columns, the operation platform is installed and connected to the ends of the supporting columns, the operation table is installed and connected to the surface of the operation platform, the scram button and the upper pressing wheel air cylinder button are installed and connected to the surface of the operation table, and the two-hand starting buttons are installed and connected to the two sides of the operation table. A product and an adhesive tape are manually stuck and put into the tool, the end passes through the upper and lower pressing wheels, and the adhesive tape bypasses the guide wheel; when a cylinder button is pressed down, an upper pressing wheel cylinder presses down to clamp the product and the adhesive tape, a rubber pipe electromagnetic valve, a hot air port and a cold air port are opened, and a starting button motor is pressed down to start upper and lower wheels to clamp the product and the adhesive tape to complete pasting.

The application discloses a normal distribution-based cutting parameter determination method, device, equipment and medium, the normal distribution-based cutting parameter determination method comprises the following steps: obtaining the expected tool life of a target tool corresponding to an expected cutting parameter, and performing normal distribution verification on the expected tool life to generate an expected normal distribution model; based on the tool material of the target tool and the workpiece material of the workpiece to be machined, traversing a tool database to determine a candidate standard normal distribution model matched with the tool material and the workpiece material; based on the expected normal distribution model and the candidate standard normal distribution model, a target standard normal distribution model is determined; the cutting parameter corresponding to the target standard normal distribution model is determined as the cutting parameter of the target tool. Through the technical scheme, the service life of the tool and the reliability of the cutting data are improved.

The application relates to a fascia release device and a traditional Chinese medicine moxibustion technical field, in particular to a bianshu knife tool material and a processing method. A bianshu knife tool material is mainly made of bianshu stone powder, an organic silicon binder and an additive. The content of the organic silicon binder in the bianshu knife tool material is 12-20 wt%. The content of the additive in the bianshu knife tool material is 2-8 wt%. The total mass of the organic silicon binder and the additive accounts for 18-20 wt% of the total mass of the bianshu knife tool material. The bianshu knife tool material has good biocompatibility, skin affinity, processing performance and mechanical strength. The bianshu knife tool prepared by using the bianshu knife tool material can be internally provided with a heating element, can provide temperature assistance for fascia release, can improve the fascia release effect, can slowly release essential oil under the operation of a touching hand method, can reduce the probability of new damage to the human body under the assistance of the essential oil, and can further improve the fascia release effect.

A bucket for a ladder is disclosed. The bucket provides an area for workspace or for storage of tools or materials in addition to that provided by the ladder by itself. The bucket is configured to be removably attachable to the top of the ladder when in use or removably attached to the ladder and preferably within the boundaries of the ladder when not in use.

The utility model relates to the technical field of construction supports, and discloses a residential building construction support which comprises a supporting plate, a first supporting rod is fixedly connected to the left side of the supporting plate, a second supporting rod is fixedly connected to the right side of the supporting plate, and a crawling ladder is fixedly installed on the supporting plate. Connecting columns are fixedly connected to the inner sides of the first supporting rod and the second supporting rod, clamping rods are fixedly connected to the connecting columns, a net plate is arranged on the upper side of the supporting plate, clamping rings are fixedly connected to the outer side of the net plate, clamping holes are formed in the clamping rings, and limiting nuts are arranged on the clamping rods. The upper sides of the first supporting rod and the second supporting rod are fixedly connected with top plates. According to the utility model, the net plate is firmly fixed on the bracket through the clamping ring, the clamping rod and the limiting nut, so that the whole bracket structure has higher strength and stability, can bear the weight of constructors, construction tools, materials and the like, and ensures the safety of the construction process.

The invention discloses a high-hardness antibacterial ceramic cutter material which is prepared from the following raw materials in parts by weight: 25-35 parts of nano AlN, 25-35 parts of nano silicon carbide, 15-25 parts of nano chitin, 1-3 parts of Gy2O3, 3-4 parts of LaO, 5-8 parts of sodium fluoride, 3-4 parts of Y2O3, 1-3 parts of aluminum oxide, 3-4 parts of kaolin, 2.1-3.1 parts of titanium oxide, a proper amount of deionized water, 0.8-1.3 parts of tung oil, 1.3-1.6 parts of polyethylene glycol, a proper amount of ethylene glycol and 3.8-5 parts of a performance optimizing agent. The ceramic material disclosed by the invention has extremely high hardness, wear resistance and antibacterial property, is excellent in comprehensive performance, can be used as a kitchen knife material or an industrial cutter material, and is high in cost performance; by using the nano chitin, the antibacterial property and toughness of the ceramic material are enhanced; by using the performance optimizing agent provided by the invention, the surface smoothness and the comprehensive performance of the ceramic are further improved.

The application discloses a kind of co-high-entropy carbide cermet materials and preparation method and application thereof, belong to the field of cermet material.The co-high-entropy carbide cermet material provided by the application is with (WVMoTaTi) C ceramic as matrix, directly adding its corresponding metal elements (W element, V element, Mo element, Ta element, Ti element) as binder phase by discharge plasma coupling high-frequency induction sintering.The preparation method is to mix all raw materials in proportion first, then ball mill, dry to obtain mixed powder, and discharge plasma coupling high-frequency induction sintering is used.The application provides a kind of co-high-entropy carbide cermet material with high-entropy carbide solid solution and high-entropy alloy coexisting, which has excellent comprehensive mechanical properties, high precision and high-speed cutting ability, and shows irreplaceable importance in tool material, precision machining and other fields.

The utility model relates to the technical field of tool material distribution vehicles, in particular to a motor train unit material distribution vehicle. The motor train unit material distribution vehicle specifically comprises a vehicle body, a data placing area, a material placing area and a tool placing area. The data placing area comprises a hanging plate, and the hanging plate is fixedly connected with the vehicle body and used for placing standard data; the material placing area comprises a loading frame, a placing plate and a plurality of isolation pieces, the isolation pieces are fixedly connected with the loading frame, brake pads are placed between the adjacent isolation pieces, the placing plate is fixedly connected with the loading frame, and the placing plate is used for placing grinders; the tool containing area comprises a drawer, the drawer is connected with the trolley body in a sliding mode, and a first groove used for containing all tools is formed in the drawer. The device has the advantages of being neat in placement and high in operation efficiency.

The present application relates to the technical field of ceramic matrix composite, in particular to a high-strength and high-toughness high-entropy carbide ceramic matrix composite tool material and a preparation method thereof.The present application uses metal Ni as the metal binder phase of high-entropy carbide ceramic, uses nano-Al2O3 as the ceramic binder phase, and simultaneously introduces graphene as the toughening phase of high-entropy carbide ceramic, so as to realize the synergistic improvement of multiple performances such as hardness, bending strength and fracture toughness of high-entropy ceramic material.Through the multi-scale cross-dimension coupling and regulation of micron-level metal Ni, nano-level ceramic Al2O3 and two-dimensional graphene nanosheet, and by using a suitable spark plasma sintering process, the high-entropy carbide ceramic matrix composite material with optimal performance configuration is obtained.This material has potential application value in the field of tool preparation and application.

This utility model relates to the field of tool hardness testing technology, and particularly to a tool hardness testing device, including a testing bracket, a support platform slidably mounted on the testing bracket, a testing support plate rotatably mounted on the support platform, and a pressure application device above the testing support plate; a first limiting device and a second limiting device perpendicularly arranged to the first limiting device are provided on the testing support plate; the first limiting device includes a first limiting module and a second limiting module symmetrically arranged to the first limiting module, the first limiting module including a first limiting upright plate, the first limiting upright plate being vertically fixed to the testing support plate. The tool hardness testing device of this utility model has a clamping device that can achieve clamping and testing of tool materials of different sizes.

The utility model relates to a dual-purpose tool for roll-roll shipping and binding of a large booster station. Comprising a double-layer frame structure, and the double-layer frame structure comprises a lower-layer portal frame set and an upper-layer portal frame set; according to the tool, an existing gantry shelf in a company is modified, the structure is simple, materials are saved, the manufacturing cost is low, the utilization rate is high, and the tool manufacturing period is shortened. The tool can be suitable for other items when not used, and the gantry shelf can be disassembled even if not used, so that the disassembling workload is reduced. When the tool is transferred to a ship along with a module vehicle, the tool is not removed along with the module vehicle and is directly used as a binding tool, so that binding tool materials are saved, the binding workload is also saved, the delivery period is shortened, and project delivery is guaranteed.

The present invention discloses a method for coating diamond powder on the surface of cemented carbide powder, comprising the following steps: vacuum pressureless sintering of diamond powder with an average particle size of 0.5-1.5 μm to obtain a core-shell structure of diamond@graphite, then oxidizing the surface graphite to graphene oxide to obtain a modified diamond powder with a core-shell structure of diamond@graphene oxide; impregnating cemented carbide powder with an average particle size of 13-15 μm with dilute acid, and then impregnating with an alcohol solution to obtain hydroxylated cemented carbide powder; uniformly dispersing the modified diamond powder and the hydroxylated cemented carbide powder in anhydrous ethanol, and then performing electrophoretic deposition to deposit the diamond powder on the surface of the cemented carbide powder. The method solves the problem of poor film-based bonding ability of coating tool materials prepared by the prior art, while significantly improving the bonding strength between diamond powder and cemented carbide powder, which is expected to further extend tool life and improve various cutting and mechanical properties.

The application relates to the technical field of brake materials, and provides a carbon / carbon-silicon carbide tool and a preparation method and application of the carbon / carbon-silicon carbide tool in liquid silicon infiltration of a carbon ceramic brake disc. The carbon / carbon-silicon carbide tool is prepared by the following steps: needling carbon fiber cloth and a carbon fiber tire to obtain a tool preform, brushing a binder, curing, chemical vapor deposition densification, rough machining and liquid silicon infiltration. The carbon / carbon-silicon carbide tool is in the shape of a cylinder with sawteeth at one end. The tool material is carbon / carbon-silicon carbide, has the characteristics of high-temperature resistance, wear resistance, corrosion resistance, high-temperature stability, high thermal conductivity, oxidation resistance and the like, is not prone to cracking, can be repeatedly used, and reduces production cost. In addition, the tool bottom is designed in the shape of sawteeth, so that, during liquid silicon infiltration, a large amount of silicon material can be prevented from being accumulated at the bottom of the brake disc and from sticking to the brake disc due to the contact of the silicon material with the brake disc, thereby solving the problems of residual silicon slag bonding and affecting the appearance of the disc surface.

A method for manufacturing a self-lubricating tool material which comprises grinding, mixing, pressing and sintering, wherein a mixture of a solid lubricant and a high-melting compound is previously prepared by mixing the solid lubricant with the high-melting compound, said components being capable of being ground simultaneously, and the prepared mixture is mixed with a powdered tool steel in the following proportions of components, in % by weight: - the solid lubricant 0.15 to 1 - the high-melting compound 5 to 30 - the powdered tool steel the remainder, wherein at least one compound selected from a group comprising hexagonal boron nitride, molybdenum disulfide, tungsten disulfide is used as the solid lubricant, while at least one compound selected from a group comprising carbides, nitrides, borides, oxides, except hexagonal boron nitride, is used as the high-melting compound.

The invention relates to the technical field of numerical simulation and ultra-precision machining, and particularly discloses a laser-assisted cutting tool wear simulation test method and device, and the method comprises the following steps: S1, building a tool material model through an LAMMPS language; s2, setting system boundary conditions, ensuring unification of physical quantity units and the boundary conditions, and ensuring simulation accuracy and comparability; s2, establishing an ionic group model right above the tool material model established in S1, setting an interaction potential function between atoms, and ensuring that a simulation result accords with an actual physical process; s3, layering the initial model set in the S1, setting an integral time step length and total relaxation time, and enabling the relaxation system model to reach a stable state through a conjugate gradient method and an isothermal isometric system; and S4, setting an incident angle and a speed of the ionic group, outputting an atomic parameter, a thermodynamic parameter and a visual image in the process of bombarding the tool material by the ionic group, and carrying out subsequent analysis and result verification.

The invention relates to a method for processing a probe direct-writing atomic layer on the surface of an FCC (fluid catalytic cracking) crystal material, and relates to the technical field of ultra-precision manufacturing, the processing method comprises the following steps: selecting a scanning probe as a processing tool; and carrying out scribing processing from the position of the FCC crystal material with the dangling bond to the direction without the dangling bond according to a preset processing track. According to the probe direct-writing atomic layer processing method provided by the invention, the processing application range of the scanning probe can be widened to a blocky FCC crystal material, and the limitation that only a silicon dioxide tip can be utilized to remove a two-dimensional material in a traditional scanning probe processing method is solved; atomic-scale precision manufacturing of the ionic crystal material of the face-centered cubic structure can be achieved, and the application range of the scanning probe machining method is widened. Meanwhile, the application material range of the scanning probe can be widened, and besides active materials such as silicon and silicon oxide, inert materials can also be adopted, so that the selection range of machining tool materials is widened.

The utility model relates to the field of automobile manufacturing especially relates to a door sill automation tool material taking device. The utility model provides a door sill automation tool material taking device that can detect the door sill color and flatness in the material taking process, guarantees product quality and improves production efficiency. A door sill automation tool material taking device, including the material placing table, workstation and mechanical arm etc.

The invention discloses cubic boron nitride composite powder, a preparation method of the cubic boron nitride composite powder, a cubic boron nitride cutter material and a cutter, and belongs to the field of cutter materials.The cubic boron nitride composite powder comprises cubic boron nitride particles, the cubic boron nitride particles comprise first cubic boron nitride particles with the particle size of 30-50 [mu] m and second cubic boron nitride particles with the particle size of 1-10 [mu] m; a binder; and the microbead comprises a Sn-3. 5Ag alloy and a SiO2 shell layer, and the Sn-3. 5Ag alloy is coated with the SiO2 shell layer. According to the cubic boron nitride composite powder provided by the invention, the compactness, fracture toughness and other properties of the cubic boron nitride cutter material can be remarkably improved, and dynamic in-situ self-repairing of the cubic boron nitride cutter material in the cutting process can be realized, so that the service life of a cubic boron nitride cutter is prolonged, and the application prospect is wide.

The application provides a hard alloy cutter material for high-temperature alloy machining and a preparation method thereof, and belongs to the technical field of hard alloy cutter preparation. The application adopts a cobalt component gradient idea to adjust the hardness of each layer structure, obtains a more wear-resistant high-temperature structure, and low cobalt components can inhibit the mechanical machining sticking of a high-temperature alloy workpiece, realize high-precision and high-efficiency machining, the spraying slurry can improve the interfacial bonding strength between gradient layers, reduce the interfacial stress, and ensure the comprehensive performance of the cutter. The gradient structure is designed to be axisymmetric, which can significantly reduce the internal stress of the structure, improve the performance, increase the usable area of the cutter, and prolong the service life of the cutter. The results of the embodiments show that the hard alloy cutter material has a gradient structure, the fracture toughness is greater than or equal to 12 MPa.m 1 / 2 , the microhardness is greater than or equal to 20.1 GPa, the bending strength is greater than or equal to 3530 MPa, and the high-temperature (1000 DEG C) hardness is greater than or equal to 16.8 GPa.

A universal tooling for processing an eccentric valve includes a base, which is a structure of a bottom plate plus two vertical plates, a support plate is provided between the two vertical plates through a positioning shaft, the positioning shaft is fixed to the base through a fastener, the support plate can rotate around the positioning shaft, and a transmission device I and a transmission device II are installed at the bottom of the support plate, the transmission device I drives the support plate to move linearly relative to the support plate, and the transmission device II drives the support plate to make a rotary motion, and the center of the positioning shaft is the intersection of the rotation center of the base and the contact surface between the support plate and the support plate. The beneficial effect of the present invention is that for different calibers, only the positioning ring needs to be replaced to achieve positioning of different calibers, avoiding the continuous production of tooling due to different calibers or changes in design dimensions, and frequently borrowing, returning and replacing tooling, thereby solving the problems of waste of tooling material resources, efficiency affected by borrowing, returning and replacing tooling, and inconvenience in tooling management.

The application discloses a split additive tool capable of controlling the temperature of a shoulder and a method thereof, which comprises a main shaft, an adapter handle and a split shoulder connected in sequence from top to bottom; the adapter handle is provided with an inner flow channel, and the split shoulder is provided with an annular temperature control circulating groove; the inner flow channel and the annular temperature control circulating groove are communicated; a sealing chamber is sleeved on the adapter handle, and the inlet and outlet of the inner flow channel of the adapter handle are communicated to a temperature control fluid circulating system through the sealing chamber to form a loop; and the adapter handle and the split shoulder are detachably fixed. The adapter handle, the main shaft and the shoulder are split, the inner flow channel is arranged in the adapter handle, the annular temperature control circulating groove is arranged in the split shoulder, the temperature of the split shoulder is controlled through the temperature control fluid circulating system, the service temperature of the additive tool is reduced, the tool material life is prolonged, the heat conduction of the tool upward is blocked, the tool temperature from affecting the adapter handle and the main shaft is avoided, and the blocking of the additive base material caused by softening is controlled; meanwhile, the shoulder can be replaced, and the material utilization rate is improved.

The invention provides a friction stir welding stirring head material and a preparation method thereof. Based on 100 wt.% of the total weight of the friction stir welding stir head material, the friction stir welding stir head material comprises 95.0 wt.% to 99.0 wt.% of W5Re and 1.0 wt.% to 5.0 wt.% of HfC. The friction stir welding stirring head material has high relative density, high hardness and excellent wear resistance.

The present application belongs to the technical field of hard alloy material, and particularly relates to a ceramic binder phase gradient hard alloy cutter material and a preparation method thereof. The present application takes cubic structure TiN and hexagonal closest packing structure ZrO2 as a composite ceramic binder phase, cooperates solid solution activation sintering and micro liquid phase strengthening sintering, and sets the grain size as nanometer scale, cooperates silicon carbide nanowire and two-step discharge plasma sintering, and comprehensively uses various sintering advantages to realize high density configuration of the ceramic binder phase hard alloy cutter material. The present application combines component toughening and structure toughening, designs a multi-level organization configuration of micro layer and macro gradient, prevents and eliminates cracks layer by layer, essentially breaks through the old thought of simple composite of complex components, proposes to load traditional toughening phase by low-dimensional toughening phase (graphene, silicon carbide nanowire), introduces traditional toughening mechanism and new toughening mechanism such as graphene, and simultaneously applies gradient structure to introduce surface residual compressive stress toughening, and finally forms a multi-level toughening mechanism with multi-element and multi-scale characteristics.