131 results about "Ceramic cutting tool" patented technology

A method and an apparatus or machining a workpiece include the use of a cryogenically cooled oxide containing ceramic cutting tool. The method involves cryogenic cooling of the cutting tool during a cutting operation, which cooling results in enhanced wear resistance and fracture resistance of the cutting tool. A preferred embodiment involves jetting a cryogenic fluid directly at the cutting tool.

The present invention provides an antibacterial ceramic cutting tool and belongs to the technological field of fine ceramics. The present invention comprises ingredients and is characterized in that the ceramic cutting tool is essentially made of fine ceramic material that is used as the main raw material, and 1.5 to 5 weight percent of antibacterial material. The fine ceramic material can be selected from ultra-fine zirconia powder, ceylon ceramic materials, alumina or silicon nitride that is used for plasticizing the ceramic materials, and metal ceramic materials such as titanium carbide or titanium nitride. The application of antibacterial ingredients in the fine ceramic material has resulted in the antibacterial and bacteriostatic properties of fine ceramic products. Further the ceramic cutting tool of the antibacterial function can be prepared.

The invention belongs to the field of mechanical cutting tool manufacturing, and relates to a preparing method for a WS2/Zr soft coating micro-nano composite texture ceramic cutting tool. Base materials of the cutting tool are ceramic. The method comprises the steps that firstly, the laser machining technology is adopted to machine micrometer textures of different morphologies and sizes on the front tool face of the ceramic cutting tool, then the laser machining technology is adopted to machine nanometer textures on a negative chamfer and the front tool face, and finally the medium frequency magnetron sputtering deposition plus multi-arc ion plating method is adopted to deposit a WS2/Zr soft coating on the surface of the cutting tool, wherein the WS2/Zr soft coating is arranged on the surface of the cutting tool, and a Zr transition layer is arranged between the soft coating and a base body. According to the ceramic cutting tool, friction between tool chips can be effectively reduced during cutting, the cutting force and the cutting temperature are reduced, and the abrasion resistance capacity of the cutting tool is improved, so that the service life of the cutting tool is prolonged. The ceramic cutting tool can be widely applied to dry cutting and cutting machining of difficult-to-machine materials.

The invention provides an antibacterial ceramic cutting tool which is prepared from a ceramic material and an antibacterial active material. Based on the total weight of the ceramic material and the antibacterial active material, the addition of the antibacterial active material is 3-10wt% and the balance is the ceramic material. The ceramic material comprises one or more than one of zirconium oxide, aluminum oxide, silicon nitride, titanium carbide or titanium nitride. The antibacterial active material comprises silver oxide, copper oxide, titanium oxide, silicon oxide, aluminum oxide, alkali metal oxide, alkaline earth metal oxide and inevitable impurities. The grain size of the antibacterial active material is 10-100nm. Meanwhile, the invention further provides a preparation method of the antibacterial ceramic cutting tool. The antibacterial ceramic cutting tool provided by the invention is good in antibacterial and bacteriostatic effect, and particularly has a good capability of resisting and inhibiting staphylococcus aureus and tritirachium album.

A self-lubricating ceramic cutting tool is prepared from Al2O3 TiC and CaF2 as solid lubricant, which forms a continuous lubricant film on cutting surfaces at a wide range of working temperature.

The invention relates to the technical field of ceramic preparation, and in particular relates to a preparation method of silicon nitride-based conductive ceramic and a molding method of a silicon nitride-based conductive ceramic cutting tool. A microstructure of the silicon nitride-based conductive ceramic can be effectively optimized by adding a certain amount of a sintering aid prepared from MO and a rare earth oxide, so that the toughness and the strength of the silicon nitride-based conductive ceramic are significantly improved; improvement of the electric conductivity of the silicon nitride-based conductive ceramic is facilitated by adding a certain amount of conductive phase; the silicon nitride-based conductive ceramic can be processed by an electric spark machining technique; the ceramic cutting tool prepared from the silicon nitride-based conductive ceramic is suitable for a PVD coating technology; in addition, the ceramic cutting tool also plays toughening and strengthening roles; the improvement of the overall performance of the silicon nitride-based conductive ceramic is facilitated by adding a certain amount of a metal phase binder; the cutting tool is fabricated from the silicon nitride-based conductive ceramic through the molding method; the cutting tool with a complicated shape can be prepared; and the silicon nitride-based conductive ceramic cutting tool with relatively excellent performance can be obtained.

The invention relates to the technical field of ceramic cutting tool materials, and in particular relates to a silicon nitride based ceramic cutting tool material and a preparation method thereof. The method comprises the following steps of: adding a dispersing agent to deionized water to prepare a dispersing agent solution; mixing the raw materials of the silicon nitride based ceramic cutting tool material and the dispersing agent solution by weight percentage: 80%-95% of Si3N4, 1%-8% of Ti(C1-XNX) with the X between 0.3 and 0.9, 2%-8% of Y2O3 and 1%-4% of Al2O3; ball-milling, drying and sieving by a 40-mesh sieve to obtain mixed powder; and subjecting the mixed powder to hot-pressing at the temperature between 1650 and 1750 DEG C and under the pressure between 20 and 40MPa to obtain the silicon nitride based ceramic cutting tool material. The material has higher mechanical property and the Vickers hardness, the bending strength and the fracture toughness are respectively 90-92GPa, 950-1219MPa and 10-16MPa.m1/2.

The invention discloses a ceramic cutting tool with ultrahigh strength and ultrahigh toughness. The ceramic cutting tool with ultrahigh strength and ultrahigh toughness is prepared by a hot-press vibratory sintering process by using zirconium oxide, yttrium oxide and a rare earth oxide as main raw materials. Accordingly, the invention also discloses a preparation method of the ceramic cutting tool with ultrahigh strength and ultrahigh toughness. The preparation method comprises the steps of prepressing molding preprocessed powder to obtain a semi-finished cutting tool; performing low temperature heat treatment on the semi-finished cutting tool; hot-press vibratory sintering the semi-finished cutting tool processed by the low temperature heat treatment; and polishing and burnishing the semi-finished cutting tool processed by the hot-press vibratory sintering process to obtain the ceramic cutting tool with ultrahigh strength and ultrahigh toughness. Due to the adoption of the preparation method, the cutting toll has high hardness, good wear resistance and excellent thermal shock resistance, high bending strength and high fracture toughness. The cutting tool has obvious advantages in thermal conductivity, corrosion resistance, antioxidant activity, high temperature hardness, high temperature strength, etc.

The invention belongs to the field of ceramic cutting tools, and discloses a high-entropy boride-based ceramic, a preparation method and applications thereof. The preparation method comprises: carrying out ball milling mixing on high-entropy boride ceramic powder (A0.2B0.2C0.2D0.2E0.2)B2, an additive B4C and SiC, and drying to obtain mixed powder, wherein A, B, C, D and E respectively are different elements selected from Ti, Zr, Hf, V, Nb, Ta, C, Mo and W; heating the mixed powder to 1000-1500 DEG C in vacuum through a spark plasma method; and axially pressurizing to 25-50 MPa in an argon atmosphere, heating to 1800-2000 DEG C, and sintering to obtain the high-entropy boride-based ceramic. The high-entropy boride-based ceramic of the invention is high in hardness and good in chemical stability, has good wear resistance and good cutting performance, and can be used in the field of cutting tools for difficult-to-process materials.

The invention discloses a ceramic cutting tool and the preparation method thereof special for a smashing line board or a circuit board, and belongs to the art of the smashing equipment. The ceramic cutting tool takes crystal whisker as the plasticizing material; tungsten carbide as the substrate material; titanium carbide as anti-friction agent; carbon as deoxidizing agent; and chromic compound, lanthanum oxide and cerium oxide as additive. The ingredients are evenly blended and directly molded by heat pressing. The raw material is not taken out until being fully mixed, and is then positioned into the sample heat pressing groove of a hot-press machine. The thermo-compression intensity of pressure is 10-40MPa, and the hot-press temperature ranges from 1,480 to 1,600DEG C. The flexible ceramic cutting tool of the invention is provided with good resilience, wearlessness, high rigidity and chemical stability. The technique of the cutting tool is quite simple and the production period is far shorter than the production period of the conventional preparation method that carries the compression molding of the evenly mixed raw materials first and then the sinter molding. The cutting tool material is fit for the cutting tool special for the making of a waste line board and the smashing equipment of the circuit board.

The invention provides a gradient nano composite ceramic cutting tool material and a preparation method thereof, pertaining to the technical field of ceramic cutting tool materials. The cutting tool material has a symmetrical gradient layered structure, with the layer number of 3 or 5; according to volume percentage, the components of all the layers are 69 percent to 39 percent of AI2O3, 30 percent to 60 percent of micro TiCN, and 1 percent of micro MgO, micro Y2O3 and micro NiO; the layers which are symmetrical relative to the central layer have the same content of the components, and the thickness is symmetrically distributed, wherein, the AI2O3 of two surface layers is the mixture of nano AI2O3 and micro AI2O3, the volume content of the nano AI2O3 takes up 10 percent to 30 percent of the total AI2O3 volume content of the layer, and the AI2O3 of all the other layers is micro AI2O3; the TiCN content of each layer steadily increases layer by layer by 10 percent from the central layer to the outer layers, and the AI2O3 content steadily decreases layer by layer by 10 percent from the central layer to the outer layers. Powder layered filling in a laying way and hot pressed sintering technologies are adopted to prepare the material. The cutting tool material is characterized by uniform grain size distribution, high hardness, high bending strength, and good fracture toughness property and thermal shock resistance.

A ceramic cutting tool including a ceramic base member 4 of a tool main body 1 which is formed of a composite ceramic which contains a hard phase dispersed within an alumina matrix phase. The hard phase contains, as a predominant component, one or more elements selected from hard-phase-forming metal elements M in the form of at least one of a carbide, nitride, or boride, or in the form of a solid solution of at least two selected from the carbide, nitride and boride. The hard-phase-forming metal elements M include Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W and Si. The surface of the ceramic base member 4 is covered with a coating layer 1f, which contains titanium carbonitride or titanium nitride as a predominant component. The coating layer 1f has an average crystal-grain size of 0.1 to 0.5 μm as observed on the surface, and an average thickness of 0.5 to 2 μm. The coating layer 4f is formed by a CVD at a low to medium temperature range of 750 to 900° C. The ceramic cutting tool can be fabricated at low cost and can secure stable cutting performance over a long period even when the tool is used under severe cutting conditions under which large thermal and mechanical loads act on the tool.

The invention provides a cryogenic treatment method for ceramic/metal ceramic cutting tools, which can be especially used by cutting tool users to improve the service life of all kinds of finished ceramic/metal ceramic cutting tools. The cryogenic treatment method is suitable for metal ceramic/ceramic cutting tool series such as alumina-based ceramic cutting tool series, silicon-nitride-based ceramic cutting tool series, coating ceramic cutting tool series, TiC-based metal ceramic cutting tool series and Ti(C, N)-based metal ceramic cutting tool series. The cryogenic treatment method is characterized in that when the finished ceramic/metal ceramic cutting tools are in a program-controlled cryogenic box, cooling and heating programs are strictly controlled, firstly the finished ceramic/metal ceramic cutting tools are cooled to liquid nitrogen temperature, i.e. negative 150 DEG C to negative 196 DEG C, heat preservation is conducted for 2-24 hours, then finished ceramic/metal ceramic cutting tools are tempered in the cryogenic box to 150-200 DEG C, heat preservation is conducted for 1-4 hours and finally the finished ceramic/metal ceramic cutting tools are cooled to room temperature together with a furnace. The cryogenic treatment method for ceramic/metal ceramic cutting tools has the advantages that the cost is low, the industrialized production is easy to realize and the overall service life of the treated finished ceramic/metal ceramic cutting tools is prolonged.

The invention relates to a preparation method of self-lubricating ceramic cutting tool material comprising spherical nanometer silicon dioxide coated hexagonal boron nitride composite powder. The self-lubricating ceramic cutting tool material comprises the following raw material components in percentage by volume: 15-75% of TiC, 2-20% of h-BN@SiO2, 0.2-2.5% of MgO and the balance of Al2O3, wherein the h-BN@SiO2 is the spherical silicon dioxide coated hexagonal boron nitride composite powder which is obtained by dispersing h-BN powder in absolute ethyl alcohol and dropwise adding tetraethyl orthosilicate at the temperature of 30-70 DEG C. The invention also provides the preparation method of the self-lubricating ceramic cutting tool material. The added h-BN@SiO2 can improve the wettability of h-BN@SiO2 and a matrix and the mechanical property of the cutting tool material when the excellent lubricating property of the cutting tool material is remained, and reduce the agglomeration of air holes and the h-BN@SiO2 and the negative influence of the added h-BN on the mechanical property of the self-lubricating ceramic cutting tool material. The self-lubricating ceramic cutting tool material is suitable for application in manufacturing of self-lubricating ceramic cutting tools and can also be used for manufacturing ceramic molds, bearings and other wear-resisting anti-corrosion components and parts.

The invention discloses a ceramic cutting tool cutting parameter optimization method on interrupted cutting conditions. The method comprises the steps that parameters of a ceramic cutting tool are determined; the initial state value and the critical state value of microscopic damage to the ceramic cutting tool are determined; parameters of workpiece materials are determined; geometrical shapes of the cutting tool and workpieces are set in finite element simulation software, and all the relevant parameters of cutting tool materials and the workpiece materials are imported; cutting parameter combinations adopted in the finite element simulation process are determined through an orthogonal experimental design method; the maximum damage equivalent stress value is calculated; the cutting parameter combination with the minimum value is selected. According to the ceramic cutting tool cutting parameter optimization method, the influences of the cutting tool microscopic damage state and external loads on invalidation of the cutting tool are considered, and meanwhile the orthogonal experimental design method is adopted, so that the optimization precision of the cutting parameter combinations is higher; the cutting parameter combinations are optimized, and the cutting parameter optimization cost is greatly reduced; the ceramic cutting tool cutting parameter optimization method can be widely applied to optimization of the cutting parameter combinations on the various interrupted cutting conditions, and the purpose of prolonging the service life of the cutting tool is achieved finally.

The invention relates to an anisotropic graphene-toughened Al2O3 nano composite ceramic cutting tool material and a preparation method thereof. According to the ceramic cutting tool material, Al2O3 is used as the matrix, graphene nanosheets are used as a reinforcement phase, and MgO, Mo and Ni are used as sintering aids. The preparation method of the ceramic cutting tool material comprises the following steps: graphene dispersion, composite powder preparation, drying and screening, cold-pressed mold filling and hot-pressed sintering. In the graphene toughened Al2O3 nano composite ceramic material, the graphene has obvious graphene toughening effects, and has obvious orientation in the matrix. The mechanical properties of the ceramic cutting tool have obvious anisotropy in the directions which are perpendicular and parallel to the hot pressing direction.

The invention discloses a metal-based ceramic cutter and a preparation method thereof, the main components of which are composed of the following materials: TiN: 7‑15%, TiC: 40‑60%, Mo ₂ C: 8‑20%, WC: 8‑20%, ZrC: 1‑2%, Al ₂ o ₃ : 1‑2%, Si ₃ N ₄ : 3‑5%, BN: 0.1‑0.5%, C: 1‑2%, Ni: 8‑15%, Co: 3‑8%, Cr: 4‑8%, La ₂ o ₃ : 1‑3%, CeO ₂ : 0‑1%, Pr ₆ o ₁₁ : 0‑1%, Nd ₂ o ₃ : 0-1%, by grinding and preparing powder, pressurized granulation, initial molding, pressure sintering, post-treatment, etc., reasonable control of process parameters, and finally ceramic tool material, the invention is simple to operate, and the tool material has chemical stability and It has the advantages of anti-cutting fusion, capable of cutting refractory metals, and small friction coefficient against steel.

The invention provides a diamond coating silicon nitride ceramic integral cutter, a preparation method thereof and an application of the cutter in graphite, and relates to the field of ceramic cutters. The cutter is composed of a silicon nitride ceramic substrate and a diamond film coating, the diamond film coating coats the surface of the silicon nitride ceramic substrate, the thickness of the diamond film coating is 7 um-12 um. Due to the fact that a chemical vapor deposition (CVD) diamond film has excellent chemical and physical properties and has extremely high hardness, excellent wear resistance and chemical stability, the CVD diamond film can be widely applied to various cutters. The method combines the advantages of a coating material and a silicon nitride ceramic cutting tool basebody, the coating cutter has good cutting performance, high hardness, wear resistance, low thermal expansion coefficient and the like, and the abrasion resistance and the service life of the cutter are improved.

The present invention discloses a ceramic cutting tool material with high mechanical strength and a preparation method therefor. The ceramic cutting tool material is prepared from the following raw materials in parts by weight: 50-70 parts of silicon dioxide, 10-12 parts of nanometer aluminium oxide, 6-8 parts of Huangxiu Stone (a type of China's granite), 1-2 parts of sodium fluoride, 1-2 parts of polyacrylic acid, 2-4 parts of magnesium borate whiskers, 15-25 parts of coal ash, 2-3 parts of glycerin, 3-5 parts of triglycidyl ester, 4-6 parts of a borate coupling agent, 2-4 parts of antimony trichloride, 1-2 parts of phosphorus pentoxide, 2-3 parts of phenolic resin emulsion, 2-4 parts of butanediol, and 6-7 parts of an auxiliary agent. According to the present invention, the ceramic cutting tool material takes silicon dioxide as a main raw material; the raw materials such as magnesium borate whiskers, Huangxiu Stone, and nanometer aluminium oxide, are added, so that the integral mechanical strength of the ceramic cutting tool material is improved and the corrosion resistance and the heat resistance of the ceramic cutting tool material can be further improved. Moreover, the ceramic cutting tool material is long in service life, and the using cost is reduced.

The invention discloses a preparation process for a nanometer modified Ti(C&N)-based metal ceramic cutting tool. According to the technical scheme, a nanometer modified Ti(C&N)-based metal ceramic material is prepared by an optimized dispersion process and optimized nanometer addition, and the cutting tool is prepared by a liquid sintering method. A nanometer TiN modified TiC-based metal ceramic cutting tool consists of the following basic components: 54 percent of TiC, 10 percent of TiN(nm), 15 percent of Mo, 20 percent of Ni and 1 percent of C. The preparation process has the characteristics that TiC, TiN and WC form a hard phase of the metal ceramic cutting tool, and Ni forms a main adhesive phase; Co has higher toughness and hardness than Ni, and is well wetted with the hard phase, so that alloy porosity is reduced; by Mo, the wettability of liquid metal for the hard phase can be remarkably improved.

The invention discloses a method for preparing a multiphase high-strength highly-wear-resistant silicon nitride ceramic cutting tool material for processing cast iron and alloys as well as a method for preparing a ceramic tool made of the material. According to the method, alpha-sialon is grown in situ, the intergranular phase is reduced, the ceramic material is reinforced and toughened, and the obtained material has the bending strength of 900-1000MPa at room temperature, the breaking tenacity of 8-10MPa/m<2> and the hardness of 92-94.5HRA. Moreover, the ceramic material is processed into a tool by adopting the method, when the speed is 600m/in and the cutting length is 1000meters in the process of cutting nodular cast iron QT450-10, the flank wear is less than 0.4mm, and the cutting level of the tool is higher than that of a commercial tool in the conventional market.

The invention relates to a self-lubricating ceramic cutting tool material added with metal-coated nano-solid lubricant composite powder and a preparation method thereof. The self-lubricating ceramic cutting tool material is prepared by: taking h-BNn@Ni composite powder as the solid lubricant, adopting alpha-Al2O3 as the matrix, using (W, Ti)C as the reinforcement phase, and employing magnesium oxide and yttrium oxide as the sintering aids, and conducting wet ball-milling mixing and vacuum hot pressing sintering. Specifically, the h-BNn@Ni composite powder is obtained by: coarsening h-BNn powder in a coarsening liquid, then performing treatment in a sensitizing-activating solution, and then conducting plating in a chemical plating solution. The self-lubricating ceramic cutting tool materialprovided by the invention has good sintering density, h-BNn and the ceramic matrix have high bonding strength, thus toughening and reinforcing the self-lubricating ceramic cutting tool material, andthe synergistic effect can improve the mechanical properties and wear resistance of the self-lubricating ceramic cutting tool material.

The invention belongs to the field of ceramic cutting tools, and discloses high-hardness high-wear-resistance silicon nitride ceramic and a preparation method and application thereof. The silicon nitride ceramic is prepared by mixing Si3N4 powder and a sintering aid that is Al2O3-Re2O3; bal-milling and mixing the mixture by adopting ethanol as a solvent and adopting Si3N4 balls as a ball milling medium; drying to obtain mixture powder of Si3N4-Al2O3-Re2O3; heating the mixture powder in vacuum at a speed I to 700-900 DEG C; then axially pressurizing the powder to 25-50 MPa under nitrogen protection; heating the powder at a speed II to 1600-1800 DEG C and maintaining the temperature; and performing spark plasma sintering. The ceramic has good wear resistance and cutting performance and can be applied to the field of cutting tools.