This invention discloses a method for preparing a highly reactive AKD
emulsion, as well as the high-reactivity AKD
emulsion and its applications. The method includes the following steps: slowly adding the
oil phase to the aqueous phase and pre-emulsifying for 10-20 minutes under high-speed shear emulsification to obtain a coarse
emulsion; pumping the coarse emulsion into a dual-
grinding-disc
system composed of a first
colloid mill and a second
colloid mill connected in series, where the emulsion is successively ground and dispersed by the two
grinding discs to obtain a refined emulsion; sending the refined emulsion into a circulating stabilization tank, continuously stirring at 40-50°C, and then returning the emulsion to the inlet of the dual-
grinding-disc
system via a
circulating pump for cyclic grinding and stabilization treatment; cooling and filtering to obtain a highly reactive AKD emulsion. This invention utilizes differentially spaced dual-grinding-disc series grinding combined with low-temperature cyclic stabilization. Through stepwise refinement and cyclic stabilization treatment, it significantly reduces the emulsion particle size, improves particle size uniformity, enhances the interfacial reactivity of AKD particles, and greatly inhibits
hydrolysis, thereby achieving efficient
sizing at low dosages.