The invention discloses a
composite material ceramic filter screen for
casting and a photocuring 3D printing preparation method. Ansys Fluent fluid dynamics
software is used, modeling analysis is conducted on the flowing state of
molten metal liquid flowing through the filter screen in the pouring process, and the optimal filter
screen design is obtained. The photocuring 3D printing
silicon oxide ceramic filter screen comprises the following components in percentage by
mass: 65-80% of
silicon oxide powder, 10% of
magnesium oxide powder, 2-8% of a dispersing agent, 1-3% of a
photoinitiator, 9-15% of photosensitive resin and 1% of an anti-
settling agent. According to the method, a porous
polyurethane plastic carrier is not needed, the filter screen
ceramic biscuit is directly obtained by using the
silicon oxide
slurry and the
silicon oxide and
magnesium oxide composite slurry in a photocuring 3D printing mode, and then the finished
silicon oxide ceramic filter screen is obtained through
degreasing and high-temperature
sintering. According to the method, it is guaranteed that the product has meshes which are completely consistent in size and shape, the structural strength is high, and the product is not prone to being damaged, large-size inclusions in
molten metal are physically screened through the meshes, non-metallic inclusions (such as AlO, SiO and
sulfide) are actively captured through the reaction of
magnesium oxide and the inclusions, and through the double means of physical interception and chemical capture, the content of impurities in the
molten metal is greatly improved. The filtering performance is effectively ensured. In the production process of the product, ceramic chips without structural support are not generated, so that the production process link is simplified, and meanwhile, the emission of toxic and harmful waste materials is reduced.