3030 results about "Industrial scale" patented technology

The present invention relates to a batch crystallization method for crystallizing an anti-hTNFalpha antibody which allows the production of said antibody on an industrial scale; antibody crystals as obtained according to said method; compositions containing said crystals as well as methods of use of said crystals and compositions.

The present invention relates to a batch crystallization method for crystallizing anti-human TNFalpha (hTNFalpha) antibody and antibody fragments which allows the production of said antibody on an industrial scale; a method of controlling the size of antibody crystals, for example, crystals of anti-hTNFalpha antibody fragments, compositions containing said crystals as well as methods of use of said crystals and compositions.

Provided is a consumer to industrial scale renewable energy based quintuple-generation systems and energy storage facility. The present invention has both mobile and stationary embodiments. The present invention includes energy recovery, energy production, energy processing, pyrolysis, byproduct process utilization systems, separation process systems and handling and storage systems, as well as an open architecture for integration and development of additional processes, systems and applications. The system of the present invention primarily uses adaptive metrics, biometrics and thermal imaging sensory analysis (including additional input sensors for analysis) for monitoring and control with the utilization of an integrated artificial intelligence and automation control system, thus providing a balanced, environmentally-friendly ecosystem.

A surface crosslinking treatment method of a water-absorbing resin powder is disclosed that can overcome various problems in production encountered in the production of surface crosslinked water-absorbing resin powders on an industrial scale and can produce a water-absorbing resin powder having excellent physical properties without causing deterioration in physical properties of resin. The surface crosslinking treatment method of a water-absorbing resin powder includes adding a surface crosslinking agent to a water-absorbing resin powder and heat treating the mixture, wherein (1) the water-absorbing resin powder after the heat treatment is stirred and cooled under an air flow; (2) the water-absorbing resin powder after the heat treatment is cooled under an air flow, and at the same time, at least a part of fine particles of the water-absorbing resin powder and/or the residual crosslinking agent is removed by the air flow; or (3) the water-absorbing resin powder after the heat treatment is cooled and simultaneously granulated, and preferably an aqueous solution is added to the water-absorbing resin powder at a temperature of 40-100° C. during the cooling treatment.

It is intended to easily separate saponins from isoflavones extracted from starting soybeans thereby giving highly pure saponins at a high yield on an industrial scale. Saponins can be highly efficiently separated from isoflavones by performing multistage extraction under mild conditions such that malonyl isoflavone glycoside, from among isoflavones contained in the starting soybeans, is not converted into isoflavone glycoside, acetyl isoflavone glycoside or isoflavone aglycon. Thus, highly pure saponins can be obtained at a high yield on an industrial scale.

Significant research is being done to develop and improve delivery mechanisms for biopharmaceuticals and vaccines, including pulmonary (inhalation), nasal, transdermal, and oral alternatives. Market projections indicate that the delivery of proteins and vaccines by inhalation and oral formulation has become and will continue to be increasingly important. These delivery mechanisms, to be effective, will require better stabilization of the biologicals so that they can maintain potency and effectiveness at ambient temperatures for extended periods of time. The novel Preservation by Vaporization (PBV) Technology described herein provides cost-effective and efficient industrial scale stabilization of proteins, viruses, bacteria, and other sensitive biologicals, thereby allowing a production of products that are not possible to be produced by existing methods. The suggested new PBV process comprises primary drying under vacuum from a partially frozen state (i.e. slush) at near subzero temperatures followed by stability drying at elevated temperatures (i.e., above 40 degrees Celsius). The new suggested method can be performed aseptically in unit doze format (in vials) and/or in bulk format (in trays, bags, or other containers). The drying can be performed as a continuous load process in a manifold vacuum dryer comprising a plurality (e.g., 30) of vacuum chambers attached to a condenser during the drying.

The invention provides a method for preparing a graphene-carbon nano tube hybrid composite and relates to a method for preparing a functional high molecular material and a device thereof. The method comprises the following steps of: carrying out the stirring and sonic oscillation treatment on graphene and carbon nano tubes to preform an entangled network structure, thoroughly mixing the entangled network structure and polymer particles, and thus obtaining an uniformly-mixed system in which the graphene-carbon nano tube network is coated on the surfaces of the polymer particles after removing the solvent; and putting the uniformly-mixed system in a mould, hot-compacting, and obtaining the graphene-carbon nano tube hybrid composite after cooling and demoulding. By mingling the graphene and the carbon nano tubes in advance to form the communicated network structure, the method realizes the advantage complementation of the graphene and carbon nano tube structures and enables the hybrid composite to have favorable electric conduction and heat conduction properties. The method can be widely used in the fields such as aviation, transportation and communication, electronic industry, civil facilities, construction, chemical industry and the like, can be produced in the industrial scale, and has the advantages of low cost and environmental friendliness.

The present invention is a method for manufacturing a negative electrode material for a secondary battery with a non-aqueous electrolyte comprising at least: coating a surface of powder with carbon at a coating amount of 1 to 40 mass % with respect to an amount of the powder by heat CVD treatment under an organic gas and/or vapor atmosphere at a temperature between 800° C. and 1300° C., the powder being composed of at least one of silicon oxide represented by a general formula of SiO_x (x=0.5 to 1.6) and a silicon-silicon oxide composite having a structure that silicon particles having a size of 50 nm or less are dispersed to silicon oxide in an atomic order and/or a crystallite state, the silicon-silicon oxide composite having a Si/O molar ratio of 1/0.5 to 1/1.6; blending lithium hydride and/or lithium aluminum hydride with the powder coated with carbon; and thereafter heating the powder coated with carbon at a temperature between 200° C. and 800° C. to be doped with lithium at a doping amount of 0.1 to 20 mass % with respect to an amount of the powder. As a result, there is provided a method for manufacturing a negative electrode material for a secondary battery with a non-aqueous electrolyte that enables a silicon oxide negative electrode material superior in first efficiency and cycle durability to conventional ones to be mass-produced (manufactured) readily and safely even in an industrial scale.

The invention described herein provides new methods of preparing purified Factor VII polypeptide drug substances in large quantities (industrial scale levels) that are associated with reduced content of product-related impurities (e.g., late eluting peaks) and/or that exhibit a relatively uniform glycosylation pattern.

The present invention is generally directed to methods of functionalizing carbon nanotubes (CNTs) in acidic media. By first dispersing CNTs in an acidic medium, bundled CNTs can be separated as individual CNTs, affording exposure of the CNT sidewalls, and thereby facilitating the functionalization of such CNTs, wherein functional groups are attached to the subsequently exposed sidewalls of these individualized CNTs. Once dispersed in this substantially unhundled state, the CNTs are functionalized according to one or more of a variety of functionalization processes. Typically, ultrasonication or non-covalent wrapping is not needed to afford such dispersion and subsequent functionalization. Additionally, such methods are easily scalable and can provide for sidewall-functionalized CNTs in large, industrial-scale quantities.

The present invention provides an industrial scale process for obtaining lutein and zeaxanthin concentrates of high purity from saponified marigold extracts that may have high levels of chlorophyll.

PCT No. PCT/JP96/00273 Sec. 371 Date Aug. 26, 1997 Sec. 102(e) Date Aug. 26, 1997 PCT Filed Feb. 8, 1996 PCT Pub. No. WO96/26914 PCT Pub. Date Jun. 9, 1996A manufacturing method for 1,1,1,3,3-pentafluoropropane in which the method is composed of: step A wherein 2,3-dichloro-1,1,1,3,3-pentafluoropropane is reduced with hydrogen under the presence of hydrogenation catalyst in gaseous phase; step B wherein all of the products of the said step A are introduced into a cooler condenser, so that either a component of hydrogen and hydrogen chloride as non-condensation component and another compoment of 1,1,1,3,3-pentafluoropropane as condensation components or a component of hydrogen as non-condensation component and another component of hydrogen chloride and 1,1,1,3,3-pentafluoropropane as condensation component are obtained; step C wherein hydrogen is separated from the non-condensation component of the said step B, and it is recycled to the said step A; and step D wherein 1,1,1,3,3-pentafluoropropane is separated from the condensation component of the said step B. The producing method based on a manufacturing process of 1,1,1,3,3-pentafluoropropane can be provided with good efficiency and economy in industrial scales.

The invention relates to a process for preparing a novel formulation of an integrative traditional Chinese medicine and a production method thereof. Traditional Chinese medicine simple recipe, traditional Chinese medicine compound recipe, integrated Chinese and western medicine compound recipe and integrated Chinese and western medicine composition are prepared by utilizing a nanometer vector combination process. The production method comprises the following steps of extracting with alcohol-water, crushing and extracting in an ultrasonic manner, extracting in a microwave manner, decocting in water and condensing, spraying and drying, homogenizing under high pressure, grinding to be nanometer particles, preparing the nanometer particles and the like. The invention pays attention to the advantages of nanometer traditional Chinese medicine, such as multiple synergism, multiple targets and the like. After the novel formulation disclosed by the invention is produced in an industrial scale, the production cost can be greatly reduced, the quality of the product can be improved, and the target performance and the controlled release performance of the medicines are stronger.

This invention discloses high-efficiency method and apparatus for continuously producing carbon nanotubes. The apparatus is a multi-stage counter-current reaction apparatus. The method comprises: placing the catalyst in the pre-reactor or the main reactor, introducing mixed gases of H2 or CO, and N2 or Ar, reducing, then introducing raw material gas, reacting to obtain carbon nanotubes, and sending the expanded solid raw material to the next stage reactor for reaction. The gas flow and the solid raw material are arranged in counter-current contact mode in the reactors, which can increase the conversion rate of the solid raw material. This invention has such advantages as simple apparatus and easy operation, and is suitable for industrial production on the scale of tens of thousands of tons per year.

A Fischer-Tropsch synthesis three-phase suspension bed reactor (“suspension bed” also called “slurry bed”) and its supplemental systems, may include: 1) structure and dimension design of F-T synthesis reactor, 2) a gas distributor located at the bottom of the reactor, 3) structure and arrangement of a heat exchanger members inside the reactor, 4) a liquid-solid filtration separation device inside reactor, 5) a flow guidance device inside reactor, 6) a condensate flux and separation member located in the gas phase space at the top of reactor, 7) a pressure stabilizer, a cleaning system for the separation device; an online cleaning system for the gas distributor; an ancillary system for slurry deposition and a pre-condensate and mist separation system located at the outlet of upper reactor. This reactor is suitable for industrial scale application of Fischer-Tropsch synthesis.

A method is provided for carbonizing and activating carbonaceous material, which comprises supplying the material to an externally fired rotary kiln maintained at carbonizing and activating temperatures, the kiln having a downward slope to progress the material as it rotates, the kiln having an atmosphere substantially free of oxygen provided by a counter-current of steam or carbon dioxide, and annular weirs being provided at intervals along the kiln to control progress of the material. There may further be provided an externally fired rotary kiln for carbonizing and activating carbonaceous material having a hollow rotary body that has a downward slope towards a discharge end thereof, and which is provided at intervals along its length with annular weirs for controlling progress of the carbonaceous material. In embodiments, there is also provided a process is for producing discrete solid beads of polymeric material e.g. phenolic resin beads having a mesoporous structure, which may be useful as feedstock for the above mentioned carbonization/activation process or which may have other utility e.g. as ion exchange resins. The process may produce resin beads on an industrial scale without aggregates of resin building up speedily and interrupting production. The process comprises the steps of: (a) combining a stream of a polymerizable liquid precursor e.g. a novolac and hexamine as cross-linking agent dissolved in a first polar organic liquid e.g. ethylene glycol with a stream of a liquid suspension medium which is a second non-polar organic liquid with which the liquid precursor is substantially or completely immiscible e.g. transformer oil containing a drying oil; (b) mixing the combined stream to disperse the polymerizable liquid precursor as droplets in the suspension medium e.g. using an in-line static mixer; (c) allowing the droplets to polymerise in a laminar flow of the suspension medium so as to form discrete solid beads that cannot agglomerate; and (d) recovering the beads from the suspension medium. There is also provided apparatus for forming discrete solid beads of polymeric material, said apparatus comprising: a first line for conveying s stream of a polymerizable liquid precursor; a second line for conveying a stream of a dispersion medium with which the polymerizable liquid precursor is substantially or completely immiscible; an in-line mixer configured to receive a combined flow from the first and second lines and to disperse the polymerizable liquid precursor as droplets in the dispersion medium; a vertical polymerization column configured to receive the dispersion medium with the droplets dispersed therein and to permit the polymerizable liquid precursor polymerize while descending the column in a descending flow of polymerization medium; and a vessel at the base of the column for receiving the descending flow of dispersion medium and collecting polymerized solid beads.

Typical known methods for producing large quantities of concentrated extracts from solid raw materials such as ground, roasted coffee are not ideally suited to producing high quality coffee extracts that are rich in flavor and fragrance, and which maintain the varietal characteristics of the roasted coffee from which they are produced. The current invention provides filtration methods for producing such high quality concentrated extracts from more dilute extracts via solvent removal. The invention provides methods that have sufficient flexibility and scalability to be used for a wide variety of applications, including for producing industrial-scale quantities of extracts for the food and beverage industry. The invention provides methods and apparatus that can produce highly concentrated, “gourmet quality” extracts for use as flavoring agents, beverage concentrates, and fragrances.

The present invention provides high strength thin-gauge steel sheet with excellent elongation and hole expandability having a tensile strength of 500 MPa or more and a method of production of high strength thin-gauge steel sheet with excellent elongation and hole expandability enabling production of this on an industrial scale, that is, high strength thin-gauge steel sheet comprised of, by mass %, C: 0.03 to 0.25%, Si: 0.4 to 2.0%, Mn: 0.8 to 3.1%, P≦0.02%, S≦0.02%, Al≦2.0%, N≦0.01%, and a balance of Fe and unavoidable impurities and having a microstructure comprised of ferrite with an area fraction of 10 to 85% and residual austenite with a volume fraction of 1 to 10%, an area fraction of 10% to 60% of tempered martensite, and a balance of bainite.

The invention relates to a preparation method of multicolor fluorescence fluorescent graphene quantum dots. According to the invention, pyrene with a low price is adopted as a precursor; oxygen functionalization is carried out on the surface of pyrene grains under low temperature; and low-temperature hydrothermal dehydrogenation, growth, and in-situ surface functionalization are carried out under the effect of a catalyst hydrazine and ammonia water. With the method provided by the invention, synthesized quantum dots can be stably dispersed in water. The quantum dots are brown under low concentration, and are approximately black under high concentration (the higher the concentration, the deeper the color). Light emitting color or wavelength is adjustable (blue to yellow, 450-535nm). The quantum dots provided by the invention show attractive application prospects in high-tech fields such as environmental protection, bio-nano technology, new energy, nano-device, and the like. The synthesizing method is simple and environment-friendly, and energy consumption is low. The method is suitable for industrial scale-up.

The invention discloses an ether polycarboxylic water reducing agent which is obtained through water solution copolymerization of three types of monomers of 10-70 percent of allyl polyxyethylated alcohol ether, 20-70 percent of acrylic acid and 10-30 percent of hydroxy-ethyl acrylate. Due to the introduction of hydroxy-ethyl acrylate, the ether polycarboxylic water reducing agent reduces the self-polymerization proportion of the acrylic acid, improves the copolymerization proportion, and greatly reduces the cost of the raw materials; in addition, the molecular weight of the polymer is controllable, the water reduction rate is high, the loss of slump constant with the time is low, and the prepared concrete has high fluidity, good workability, and enough early strength in the beginning of hardening. Besides, the preparation technique of the ether polycarboxylic water reducing agent is a one-step method, the operation is simple, the reaction conditions are easy to control, the production period is short, and the ether polycarboxylic water reducing agent is green and environment-friendly, has low cost and is applicable to industrial production on large scale.

The invention relates to batch crystallization methods for crystallizing an anti-hIL-12 antibody that allows the production of the antibody on an industrial scale, antibody crystals obtained according to the methods, compositions containing the crystals, and methods of using the crystals and the compositions.

The present invention relates to a process on a large industrial scale for the production of thylakoids, from photosynthetic organisms, such as from green plant leaf material, to be used as ingredients in food, or additions to food, or dietary supplements, or pharmaceuticals for the purpose of preventing overweight, promoting satiety, reducing food intake, reducing bodyweight, reducing blood insulin concentration and reducing blood fats and percentage body fat in humans and animals.

The present invention relates to a process for preparing an alkyl ester of a fatty acid wherein a transesterification reaction is carried out between a fat or oil and an alcohol in the presence of a catalyst comprising a composite metal oxide having a perovskite structure; and a process for preparing an alkyl ester of a fatty acid wherein a transesterification reaction is carried out between a fat or oil and an alcohol in the presence of a catalyst comprising at least one member selected from the group consisting of oxides, hydroxides and carbonates of alkaline earth metals is used as the catalyst, with the alcohol made into a supercritical state or subcritical state. According to the present invention, the alkyl ester of a fatty acid which can be effectively utilized as a diesel fuel oil or the like can be prepared at high efficiency and on an industrial scale mainly from triglyceride contained in a fat or oil, especially a waste oil.

The present invention discloses a method for synthesis of narrowly dipsersed colloidal PbS nanocrystals that offer size-tunable near-infrared emission. The stability and processibility of these near-infrared emitting quantum dots makes them ideal materials for device applications. The use of cost-effective and non-pyrophoric precursors as well as the success of larger scale reactions means the present invention provides a method for the industrial scale production of PbS nanocrystals.