2224results about "Refining to eliminate hetero atoms" patented technology

Contacting a crude feed with one or more catalysts to produce a total product that includes the crude product is described. The crude feed has a TAN of at least 1. At least one of the catalysts includes one or more metals from Columns 6-10 of the Periodic Table and/or one or more compounds of one or more metals from Columns 6-10 of the Periodic Table. Contacting conditions are controlled contacting such that the crude product has a TAN from about 0.001 to about 0.5.

Processes and reactor systems are provided for the conversion of oxygenated hydrocarbons to paraffins useful as liquid fuels. The process involves the conversion of water soluble oxygenated hydrocarbons to oxygenates, such as alcohols, furans, ketones, aldehydes, carboxylic acids, diols, triols, and/or other polyols, followed by the subsequent conversion of the oxygenates to paraffins by dehydration and alkylation. The oxygenated hydrocarbons may originate from any source, but are preferably derived from biomass.

The process described by this invention involves the hydroconversion of vegetable oils appropriately selected for the production of N-paraffins, through hydrotreatment of a stream of vegetable hydrocarbon oils in and/or natural fats that may be used in a pure state or in a mixture with mineral hydrocarbon oil. This mixture flow is submitted to the process of hydrotreatment, obtaining as a result, a product flow with an elevated content of N-paraffins in the range of C₁₀-C-₁₃. This process provides an alternative to the usual process that uses a mineral hydrocarbon oil load (petroleum kerosene of paraffin base) to produce C₁₀-C₁₃ N-paraffins that are raw materials for the production of detergents (LAB), being, therefore, especially advantageous for use in situations where kerosene is a limiting factor for producing N-paraffins, resulting in a product of good quality with a reasonable gain in the production of N-paraffins.

A two stage hydrodesulfurizing process for producing low sulfur distillates. A distillate boiling range feedstock containing in excess of about 3,000 wppm sulfur is hydrodesulfurized in a first hydrodesulfurizing stage containing one or more reaction zones in the presence of hydrogen and a hydrodesulfurizing catalyst. The liquid product stream thereof is passed to a first separation stage wherein a vapor phase product stream and a liquid product stream are produced. The liquid product stream, which has a substantially lower sulfur and nitrogen content then the original feedstream is passed to a second hydrodesulfurizing stage also containing one or more reaction zones where it is reacted in the presence of hydrogen and a second hydrodesulfurizing catalyst at hydrodesulfurizing conditions. The catalyst in any one or more reaction zones is a bulk multimetallic catalyst comprised of at least one Group VIII non-noble metal and at least two Group VIB metals.

The invention discloses a manufacturing method for aluminium dioxide, blends two kinds of different thin water aluminium wafer powder evenly, and then carries on dissolving and forming, drying, baking and gets the aluminum oxide. The first kind of thin water aluminum mine has a hole capacity of 0.50ml/g~0.80ml/g, the proportion accounts for 5w%~50w% of Al2O3 . the hole capacity of the second aluminum mine is about 0.85ml/g ~1.50ml/g. There has no contamination by using the method; the diameter of the carrier is in the range of 6nm~35nm and 100nm~2000nm; the carrier can be used as carrier of protection agent in heavy oil producing, metal eliminating catalyst and so on.

The invention relates to a process for upgrading hydrocarbonaceous feedstreams by hydroprocessing using bulk bimetallic catalysts. More particularly, the invention relates to a catalytic hydrotreating process for the removal of sulfur and nitrogen from a hydrocarbon feed such as a fuel or a lubricating oil feed. The catalyst is a bulk catalyst comprising a Group VIII metal and a Group VIB metal.

Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed may include Micro-Carbon Residue (MCR), oxygen, sulfur, or mixtures thereof. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product may have a MCR residue and/or oxygen content of at most 90% of the MCR residue content and/or oxygen content of the crude feed. In some instances, the crude product may have a sulfur content of about 30% to about 70% of the sulfur content of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.

Contact of a crude feed with one or more catalysts produces a total product that include a crude product. The crude feed may a total acid number of at least 0.3. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product may have a total acid number of at most 90% of the total acid number of the crude feed. At least one of the catalysts may include one or more Column 6 metals of the Periodic Table and one or more Column 10 metals of the Periodic Table. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.

The invention relates to a method for the catalytic hydro-processing of a petroleum feedstock of the gas oil type and of a biological feedstock containing vegetal oils and/or animal fats, in a catalytic fixed-bed hydro-processing unit, said method being characterised in that the petroleum feedstock is introduced into the reactor upstream from the biological feedstock. The invention also relates to a catalytic hydro-processing unit for implementing said method, and to a corresponding hydro-refining unit.

The invention relates to a hydrotreating method (HDT) using two plants working under different operating conditions with an intermediate stripping for co-treating a mixture made up of oils of vegetable or animal origin and petroleum cuts (gas oil cuts (GO) and middle distillates) in order to produce gas oil fuel bases meeting specifications. The first plant (HDT1) is more particularly dedicated to the reactions concerning oils of vegetable or animal origin in comixture while pretreating the hydrocarbon feed, whereas the second plant (HDS2) works under more severe conditions to obtain diesel fuel according to standards, in particular in terms of effluent sulfur content, density and cold properties. The process economy, the activity and the stability of the catalyst of the second plant are greatly improved by the intermediate stripping.

The invention discloses a bulk hydrotreating catalyst and a preparation method thereof. The catalyst comprises three active metal components, namely Mo, W and Ni, and the sum of active metal oxides is 30 to 70 weight percent. In the method, a proper amount of water-soluble nitrogen-containing compound is added in the bulk catalyst gelatinating process, the pore structure of the catalyst is improved, more metal active sites are exposed on the surface of the catalyst, the utilization rate of active metals is improved, the catalyst has obviously high activity compared with the common bulk catalyst under the condition of the same metal content, and the consumption of the active metals for the common bulk catalyst can be reduced and the preparation cost of the catalyst can be reduced under thecondition of the equivalent activity. In addition, the bulk catalyst has increased pore diameter and pore volume, the Ni-W high active center is fully utilized, complicated macromolecules are easier to contact the active center, and the effect is particularly more obvious when the catalyst treats distillates with high macromolecule content.

A method for upgrading a naphtha feed to a naphtha product containing less than about 10 wppm of nitrogen and less than about 15 wppm sulfur, the method comprising contacting said naphtha feed with hydrogen in the presence of a bulk multimetallic catalyst under effective reactor conditions to hydrodesulfurize and hydrodenitrogenize said naphtha feed to produce said naphtha product, wherein said bulk multimetallic catalyst comprises at least one Group VIII non-noble metal and at least two Group VIB metals.

An ebullated bed hydroprocessing system, and also a method for upgrading a pre-existing ebullated bed hydroprocessing system, involves introducing a colloidal or molecular catalyst, or a precursor composition capable of forming the colloidal or molecular catalyst, into an ebullated bed reactor. The colloidal or molecular catalyst is formed by intimately mixing a catalyst precursor composition into a heavy oil feedstock and raising the temperature of the feedstock to above the decomposition temperature of the precursor composition to form the colloidal or molecular catalyst in situ. The improved ebullated bed hydroprocessing system includes at least one ebullated bed reactor that employs both a porous supported catalyst and the colloidal or molecular catalyst to catalyze hydroprocessing reactions involving the feedstock and hydrogen. The colloidal or molecular catalyst provides catalyst in what would otherwise constitute catalyst free zones within the ebullated bed hydroprocessing system. Asphaltene or other hydrocarbon molecules too large to diffuse into the pores of the supported catalyst can be upgraded by the colloidal or molecular catalyst. A slurry phase reactor may be positioned upstream from one or more ebullated bed reactors or converted from a pre-existing ebullated bed reactor.

The invention discloses a heavy oil hydrogenation catalyst and a preparation method thereof. The heavy oil hydrogenation catalyst comprises a carrier and an active ingredient; the carrier is aluminum oxide, and is prepared from pseudo-boehmite with dry basis content below 50% via moulding; the active ingredient are metals selected form family VIII, Co or Ni, and/or family VI B, Mo or W. The preparation method comprises following steps: preparation of pseudo-boehmite, preparation of the carrier, and loading of the active ingredient. The heavy oil hydrogenation catalyst is capable of maintaining high demetalization, desulphurization, and carbon residue removing activities, simplifying drying process of pseudo-boehmite preparation, avoiding dust pollution caused by moulding process, increasing production efficiency, reducing production energy consumption, and reducing catalyst cost further.

A process where the need to circulate hydrogen through the catalyst is eliminated. This is accomplished by mixing and/or flashing the hydrogen and the oil to be treated in the presence of a solvent or diluent in which the hydrogen solubility is “high” relative to the oil feed. The type and amount of diluent added, as well as the reactor conditions, can be set so that all of the hydrogen required in the hydroprocessing reactions is available in solution. The oil/diluent/hydrogen solution can then be fed to a plug flow reactor packed with catalyst where the oil and hydrogen react. No additional hydrogen is required, therefore, hydrogen recirculation is avoided and trickle bed operation of the reactor is avoided. Therefore, the large trickle bed reactors can be replaced by much smaller tubular reactor.

The invention relates to a method of treating feedstocks coming from renewable sources, so as to produce gas-oil fuel bases of excellent quality. The feedstocks used may for example be vegetable oils, whether unprocessed or having undergone beforehand a prerefining step, animal fats, or mixtures of such feedstocks. The invention relates to a method for obtaining, from such feedstocks, high yields of gas-oil bases.

A hydrotreating method uses two catalyst beds with the introduction, on the last catalyst bed, of oils of animal or vegetable origin for co-treating a mixture made up of oils of vegetable or animal origin and of petroleum cuts (gas oil cuts (GO) and middle distillates) in order to produce gas oil effluents meeting specifications with an improved cetane number. The first catalyst bed is dedicated to only the deep desulfurization reactions (HDS1) of a petroleum type feed. The effluents of the first catalyst bed having an effluent sulfur content below or equal to 50 mg/kg are separated into two streams. The first stream, which is predominant, is sent to the gas oil pool. The second stream is mixed with oils of vegetable or animal origin. The resultant oil-petroleum cut mixture is then subjected to a milder hydrotreatment (HDT2). The effluents obtained at the outlet of the second catalyst bed can optionally be mixed with the predominant stream from the first bed. The process economy, the tolerance to the specifications relative to oils of animal or vegetable origin and the quality of the products obtained are thus greatly improved.

A method is taught for producing diesel fuels of high cetane value from a triglyceride feedstock, comprising pretreating the triglyceride feedstock by thermal cracking to partially convert the triglycerides and produce a middle distillates stream, and catalytically hydrotreating the middle distillate fraction to produce high cetane value diesel fuels. A biomass-derived diesel fuel is also taught having sulphur content below 10 ppm, a cetane-value of at least 70, a cloud point below 0° C. and a pour point of less than −4° C. A blended diesel fuel is also taught comprising 5 to 20 vol. % of the biomass-derived diesel fuel of the present invention and 80 to 95 vol. % of a petroleum diesel, based on total volume of the blended diesel fuel.

The invention discloses a hydro dewaxing catalyst and the preparation method. In the method, compound with hydrogen active component is mixed with aluminum dry gel to prepare adhesive; and then the adhesive is mixed with shape-selective cracked zeolite and is pinched in shape; after drying and roasting, catalyst carrier is yielded; then the catalyst carrier is impregnated in the impregnating solution containing the rest active component and promoter; and after drying and roasting again, the catalyst of the invention is yielded. The invention is capable of taking full advantage of the alumina used as adhesive in the catalyst carrier under low hydrogen active component content conditions to prepare adhesive containing all the molybdenum and tungsten and part of the nickel, thereby keeping a certain amount of nickel oxide in the zeolite. The rest of the active metal component is distributed in the alumina, keeping the zeolite passage unobstructed with good hydro dewaxing effect and effectively improving the hydrogen addition and purification performance of the catalyst. The catalyst is especially suitable for hydro dewaxing of raw material containing wax and with high nitrogen impurity content and suitable for hydrogen addition and purification.

The invention relates to a process for upgrading hydrocarbonaceous feedstreams by hydroprocessing using bulk bimetallic catalysts. More particularly, the invention relates to a catalytic hydrotreating process for the removal of sulfur and nitrogen from a hydrocarbon feed such as a fuel or a lubricating oil feed. The catalyst is a bulk catalyst containing a Group VIII metal and a Group VIB metal.

A method for producing a substantially desulfurized hydrocarbon fuel stream at temperatures less than 100° C. including providing a nondesulfurized fuel cell hydrocarbon fuel stream and passing the fuel stream through a sequential sulfur adsorbent system containing calcium exchanged zeolite, hydrated alumina and a selective sulfur adsorbent placed in sequence to produce a substantially desulfurized hydrocarbon fuel stream.

The present invention relates to a process for the pretreatment of heavy oils using a catalytic hydrotreating process prior to introduction to a refinery. More specifically, the invention relates to the use of an HDM reactor and an HDS reactor in order to improve the characteristics of the heavy oil, such that when the oil is introduced into the refinery, the refinery can achieve improved throughputs, increased catalysts life, increased life cycles, and a reduction in overall operation costs.

A continuous liquid phase hydroprocessing process, apparatus and process control systems, where the need to circulate hydrogen gas through the catalyst is eliminated. By mixing and/or flashing the hydrogen and the oil to be treated in the presence of a solvent or diluent in which the hydrogen solubility is high relative to the oil feed, all of the hydrogen required in the hydroprocessing reactions may be available in solution. The oil/diluent/hydrogen solution can then be fed to a plug flow reactor packed with catalyst where the oil and hydrogen react. No additional hydrogen is required; therefore, the large trickle bed reactors can be replaced by much smaller tubular reactors. The amount of hydrogen added to the reactor can be used to control the liquid level in the reactor or the pressure in the reactor.

Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks. High conversion can be achieved at reduced levels of sediment, especially in comparison to standard commercial catalysts.

One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.

The invention pertains to a process for preparing a sulfided hydrotreating catalyst in which a hydrotreating catalyst is subjected to a sulfidation step, wherein the hydrotreating catalyst comprises a carrier comprising at least 50 wt % of alumina, the catalyst comprising at least one hydrogenation metal component and an organic compound comprising at least one covalently bonded nitrogen atom and at least one carbonyl moiety, the molar ratio between the organic compound and the total hydrogenation metal content being at least 0.01:1. The invention further pertains to the use of said hydrotreating catalyst in hydrotreating a hydrocarbon feed, in particular to achieve hydrodenitrogenation, (deep) hydrodesulfurization, or hydrodearomatization.

The invention realtes to a hydrofining hydrotreating catalyst, preparation and application thereof. The catalyst has Mu, Co, Ni as active component, adding adjuvant, and alumina as carrier. Calculated by total weight of the catalyst, including: 14-20% of molybdena, 1-6% of powder blue, 1-4% of nickel oxide, 1-3% of oxide of adjuvant alkaline metal, 1-5% of adjuvant p or/and Sb oxide, 2-6% of Si or/and Sn oxide; pore volume of the catalyst is 0.45-0.65 cm<3>/g, surface area to volume ratio is 150-280 m<2>/g. The catalyst is suit for C5-C8 oil with low distillate, especially for two stage of hydrofining hydrotreating of C6-C8 distillate oil, hydrogenizating saturated mono olefin utmost while hydrodesulfurizating, enables suit for oil with versatile sulfur content and high airspeed.

The present invention relates to a selective hydro-desulfurization catalyst of gasoline and process for using said catalyst. Said invented catayst uses alumina as carrier, uses molybdenum and cobalt as active component, at the same time contains adjuvant potassium and phosphorus, and the optimized atomic ratio of phosphorus and potassium is 1-2. Said invented catalyst has good selectivity and stability, and at the same time has proper activity, and is mainly used for selective hydro-desulfurization of catalytic cracked gasoline.

A process for the conversion of biomass to a liquid fuel is presented. The process includes the production of diesel and naphtha boiling point range fuels by hydrocracking of pyrolysis lignin extracted from biomass.

A fixed bed hydroprocessing system, and also a method for upgrading a pre-existing fixed bed hydroprocessing system, involves preliminarily upgrading a heavy oil feedstock in one or more slurry phase reactors using a colloidal or molecular catalyst and then further hydroprocessing the upgraded feedstock within one or more fixed bed reactors using a porous supported catalyst. The colloidal or molecular catalyst is formed by intimately mixing a catalyst precursor composition into a heavy oil feedstock and raising the temperature of the feedstock to above the decomposition temperature of the precursor composition to form the colloidal or molecular catalyst in situ. Asphaltene or other hydrocarbon molecules otherwise too large to diffuse into the pores of the fixed bed catalyst can be upgraded by the colloidal or molecular catalyst. One or more slurry phase reactors may be built and positioned upstream from one or more fixed bed reactors of a pre-existing fixed bed system and/or converted from one or more pre-existing fixed bed reactors.