Punch carpet and method for manufacturing punch carpet

A single-layer punch carpet using biodegradable fibers and a polylactic acid binder addresses the manufacturing complexity of multi-layered carpets, offering easier production and improved performance.

JP2026091558APending Publication Date: 2026-06-04YOKOHAMA DISPLAY SERVICE CO LTD +1
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Patent Information

Application Number
JP2024204692
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2026-06-04

AI Technical Summary

Technical Problem

Existing punch carpets with biodegradable layers are difficult to manufacture and require multiple layers, making them cumbersome to produce.

Method used

A punch carpet with a single-layer structure composed of entangled biodegradable fibers and a binder made of polylactic acid, which fixes the fibers without melting at the binder's melting point, allowing for easier manufacturing.

Benefits of technology

The solution enables the production of a biodegradable punch carpet with improved ease of manufacturing and enhanced properties such as cushioning, elasticity, and reduced environmental impact.

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Abstract

This invention provides a punch carpet that is biodegradable and can be manufactured more easily, as well as a method for manufacturing the punch carpet. [Solution] The punch carpet has a single-layer structure in the nonwoven fabric region. The nonwoven fabric comprises a plurality of entangled rayon fibers 11 and polylactic acid fibers 12, and a binder 13. The binder 13 fixes the rayon fibers 11 and polylactic acid fibers 12 and is made of polylactic acid. The rayon fibers 11 and polylactic acid fibers 12 are non-melting at the melting point of the polylactic acid that constitutes the binder 13.
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