Speaker

The speaker design addresses the challenge of thickness by incorporating a magnetic circuit with a weight and damper configuration that cancels out vibrations, resulting in a thinner and more efficient speaker.

JP7827892B2Active Publication Date: 2026-03-10FOSTER ELECTRIC CO LTD +1
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing speakers are not adequately designed for thinning, particularly in the vibration direction, which affects their overall size and efficiency.

Method used

A speaker design featuring a magnetic circuit with a first vibrating part and a second vibrating part that cancels out vibrations, utilizing a weight made of a conductor with a notch to reduce amplitude and a second bobbin protrusion, along with a damper configuration that enhances symmetry and linearity, and a magnetic circuit that optimizes magnetic flux paths to minimize thickness.

Benefits of technology

The design allows for a thinner speaker construction while maintaining sound quality by reducing unnecessary vibrations and interference, enabling efficient sound production with reduced height and improved assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

Provided is a speaker having a structure suitable for thickness reduction. The speaker 10 is provided with a magnetic circuit 40, a first vibration part 20, and a second vibration part 30. The magnetic circuit 40 has a first magnet 42, a first magnetic member 41 attached to the first magnet 42, a first yoke 43 attached to the first magnet 42, and a second yoke 45. A first magnetic gap G1 is formed between the first yoke 43 and the first magnetic member 41, and a second magnetic gap G2 is formed between the first yoke 43 and the second yoke 45. Furthermore, the second vibration part 30 has a weight 39.
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Description

[Technical Field]

[0001] The present invention relates to a speaker. [Background technology]

[0002] Patent Document 1 discloses a speaker device for realizing high-quality sound reproduction. This speaker device includes a first magnetic circuit, a main body having a function of radiating sound waves, a second magnetic circuit formed integrally with the first magnetic circuit, and a vibration suppression unit. The main body has a first vibration unit driven by the first magnetic circuit, and the vibration suppression unit has a second vibration unit driven by the second magnetic circuit in the opposite direction to the first vibration unit. The second vibration unit provides vibration to the second magnetic circuit that cancels vibration provided to the first magnetic circuit by the first vibration unit. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2006-13587 Summary of the Invention [Problem to be solved by the invention]

[0004] The above techniques have room for improvement in terms of making the speaker thinner. An object of the present disclosure is to provide a speaker having a structure suitable for thinning. [Means for solving the problem]

[0005] A speaker according to a first aspect is a speaker comprising a magnetic circuit, a first vibrating part that vibrates to produce sound and has a first bobbin, a first coil, a first damper, and a diaphragm, and a second vibrating part that vibrates to cancel out vibrations of the entire speaker caused by the first vibrating part and has a second bobbin, a second coil, a second damper, and a weight, wherein the magnetic circuit comprises a first magnet, a first magnetic member attached to the first magnet, a first yoke attached to the first magnet and forming a first magnetic gap between it and the first magnetic member, and a second yoke that forms a second magnetic gap between it and the first yoke, the weight being made of a conductor that is a non-magnetic member, and the shape of the weight is approximately annular with a notch cut out along part of its circumference.

[0006] In this aspect, the speaker includes a magnetic circuit, a first vibrating portion that vibrates to produce sound, and a second vibrating portion that vibrates to cancel out vibration of the entire speaker caused by the first vibrating portion. The first vibration part has a first bobbin, a first coil, and a first damper, and the second vibration part has a second bobbin, a second coil, and a second damper.

[0007] In this aspect, the magnetic circuit includes a first magnet, a first magnetic member, a first yoke, and a second yoke. The first yoke forms a first magnetic gap with the first magnetic member, and forms a second magnetic gap with the second yoke. Therefore, the first yoke can be used as a path for both the magnetic flux passing through the first magnetic gap and the magnetic flux passing through the second magnetic gap, and the magnetic circuit can be made thinner.

[0008] Here, the second vibrating portion has a weight. Therefore, compared to an embodiment in which the second vibrating portion does not have a weight, the amplitude of the second vibrating portion can be reduced while maintaining the force generated by the second vibrating portion. As a result, the speaker can be made thinner. Note that making the speaker thinner means making the speaker smaller in the vibration direction of the first vibrating portion, i.e., reducing the overall height of the speaker. The weight is made of a conductor such as metal, which makes it easy to ensure the mass of the weight and the force generated by the second vibrating part. The weight is made of a non-magnetic material such as aluminum, which prevents the weight from being subjected to unnecessary force from the magnetic field created by the magnetic circuit. The weight has a generally annular shape with a notch cut out along its circumference, which prevents current from flowing in a circular pattern through the weight during the magnetization process of the second magnet, preventing a strong force from acting on the weight.

[0009] A speaker according to a second aspect is the speaker according to the first aspect, wherein the second bobbin protrudes upward relative to the weight.

[0010] In this aspect, the second bobbin protrudes upward relative to the weight. In other words, the weight does not protrude upward relative to the second bobbin toward the first vibrating portion. Therefore, compared to a mode in which the weight is arranged so as to be hooked onto the upper end of the second bobbin, for example, it is easier to make the speaker thinner.

[0011] A speaker according to a third aspect is the speaker according to the first or second aspect, wherein the second damper has two elastic bodies, and the weight is disposed between the two elastic bodies.

[0012] In this embodiment, the second damper has two elastic bodies, which improves the symmetry and linearity of movement of the second vibration part during vibration. In addition, the weight is placed between the two elastic bodies, so the weight does not adversely affect the thickness of the speaker.

[0013] A speaker according to a fourth aspect is any one of the first to third aspects, wherein the second damper has a first elastic body and a second elastic body arranged so as to overlap in the vibration direction, the first elastic body has a recessed portion recessed in a direction approaching the second elastic body in the vibration direction, and the weight is arranged on the surface of the recessed portion opposite the second elastic body.

[0014] In this aspect, the second damper has a first elastic body and a second elastic body that are arranged to overlap in the vibration direction, and the first elastic body has a recessed portion that is recessed in a direction approaching the second elastic body in the vibration direction, and the weight is arranged on a surface of the recessed portion on the opposite side from the second elastic body. Therefore, there is no need to place a weight between the first elastic body and the second elastic body, and the dimensional expansion of the second vibrating part in the amplitude direction can be suppressed.

[0015] A fifth aspect of the present invention is a speaker according to any one of the first to fourth aspects, wherein the weight is disposed so as to surround the second bobbin, the weight is disposed at a radial distance from the second bobbin, and the weight has a recess in a part of the circumferential direction that increases the distance from the second bobbin.

[0016] In this aspect, the weight has a recess in a part of the circumferential direction that increases the distance from the second bobbin. Therefore, when soldering or the like is performed on the outer peripheral surface of the second bobbin, by providing a recess corresponding to the location where the soldering will be performed, it is possible to prevent short circuits between the second bobbin and the weight caused by solder residue or other metal parts, etc.

[0017] A speaker according to a sixth aspect is any one of the first to fifth aspects, wherein the center of gravity of the weight and the central axis of the second vibrating portion are substantially coincident with each other.

[0018] In this aspect, the center of gravity of the weight and the central axis of the second vibrating part are substantially coincident. Therefore, it is possible to satisfy the requirement for the second vibrating section to vibrate in a straight line.

[0019] A speaker according to a seventh aspect is any one of the first to sixth aspects, wherein the second damper has an elastic body integrated with the wiring.

[0020] In this aspect, the second damper has an elastic body integrated with the wiring. This eliminates the need for space for wiring, which contributes to making the speaker thinner. [Brief explanation of the drawings]

[0021] [Figure 1] 1 is a cross-sectional view of a speaker according to a first embodiment. [Figure 2] FIG. 2 is an exploded perspective view of a first vibrating part. [Figure 3] FIG. [Figure 4] FIG. [Figure 5] FIG. 2 is a cutaway end view of the coupler. [Figure 6] FIG. [Figure 7] FIG. [Figure 8] FIG. 10 is a cross-sectional view of a speaker according to a second embodiment. [Figure 9] FIG. 10 is a perspective view showing a weight according to a modified example. DETAILED DESCRIPTION OF THE INVENTION

[0022] (First embodiment) A speaker 10 according to a first embodiment of the present disclosure will be described with reference to Figures 1 to 7. Figure 1 is a cross-sectional view of the speaker 10 taken along an XZ plane passing through a central axis O1 of the speaker 10.

[0023] The speaker 10 is mounted, for example, in a vehicle door. The speaker 10 is, for example, a woofer or subwoofer, and is capable of reproducing low frequencies with a large input. The main portion of the speaker 10 is symmetrical about a central axis O1.

[0024] The speaker 10 has a first vibrating part 20 that vibrates to produce sound, a second vibrating part 30 that vibrates to cancel out the vibration of the entire speaker 10 caused by the first vibrating part 20, a magnetic circuit 40, and a frame 50 that supports these.

[0025] In the following description, the direction parallel to the central axis O1 is referred to as the axial direction, the direction from the second vibrating part 30 to the first vibrating part 20 within the axial direction is referred to as the forward direction or upward direction, and the direction from the first vibrating part 20 to the second vibrating part 30 is referred to as the rearward direction or downward direction. Additionally, the direction perpendicular to the central axis O1 is referred to as the radial direction.

[0026] (First vibration section 20) The first vibrating part 20 includes a first bobbin 21 , a first coil 22 , a first damper 27 , a diaphragm 24 , an edge 25 , a cap 26 , and a coupler 23 .

[0027] The first bobbin 21 has a cylindrical shape coaxial with the central axis O1. The first coil 22 is wound around the outer circumferential surface of the rear end portion of the first bobbin 21.

[0028] The diaphragm 24 is a member that radiates sound by vibrating. The diaphragm 24 has a circular hole at its center that is coaxial with the central axis O1, and has a shape that extends radially outward and forward from an inner edge portion 24a that forms the circular hole. An inner edge 24 a of the diaphragm 24 is joined to the coupler 23 . Outer edge 24b of diaphragm 24 and frame 50 are connected by edge 25. Inner edge 25a of edge 25 is joined to the front surface of outer edge 24b of diaphragm 24. Edge 25 is annular and has a U-shaped cross section that convex forward. Outer edge 27b of edge 25 is joined to frame 50.

[0029] The first damper 27 supports the first bobbin 21 so that the first bobbin 21 can vibrate in the direction of the central axis O1. The first damper 27 is disposed radially outward of the first bobbin 21 and behind the diaphragm 24. The first damper 27 is composed of a single elastic body 27A. The elastic body 27A has a circular hole at its center that is coaxial with the central axis O1, and is an annular disk-shaped elastic body that extends radially outward from an inner edge portion 27a that forms the circular hole, and has a wave-like shape (specifically, a shape that undulates back and forth depending on the radial position). An inner edge 27a of the elastic body 27A is joined to the front surface of the outer edge (fourth horizontal portion 69, see FIG. 5) of the coupler 23, and an outer edge 27b of the elastic body 27A is joined to the frame 50.

[0030] As shown in FIG. 2, two strip-shaped wirings 81 (wiring, transmission paths) are integrated with the elastic body 27A. Each strip-shaped wiring 81 is provided on the front side of the elastic body 27A so as to follow the shape of the elastic body 27A. That is, each strip-shaped wiring 81 has a wave-like shape. The two strip-shaped wirings 81 are disposed symmetrically in the Y direction and extend parallel to each other in the X direction. An inner connection portion 82a of the strip-shaped wiring 82 is connected to a second extension portion 23c2 (see FIG. 4) of the relay member 23c, which will be described later.

[0031] The cap 26 is a member that vibrates to radiate sound. The cap 26 covers the first bobbin 21 and the coupler 23 from the front. The outer edge of the cap 26 is joined to the front surface of the diaphragm 24.

[0032] The coupler 23 is a member that vibrates to radiate sound. The coupler 23 is a member that is disposed on the outer circumferential side of the first bobbin 21, and connects the first bobbin 21 to the diaphragm 24 and also connects the first bobbin 21 to the first damper 27.

[0033] As shown in FIG. 4, the coupler 23 basically has an axially symmetrical configuration with respect to the central axis O1. 5, coupler 23 has, from the inner edge to the outer edge, a first horizontal portion 61, a first vertical wall portion 62, a first inclined portion 63, a second horizontal portion 64, a second vertical wall portion 65, a third horizontal portion 66, a second inclined portion 67, a third vertical wall portion 68, and a fourth horizontal portion 69. These components have an axisymmetric shape with respect to central axis O1, except for a portion where recessed portion 23b (described later) is formed.

[0034] The first horizontal portion 61 is a portion that extends slightly radially inward from the rear end of the first vertical wall portion 62. The first horizontal portion 61 forms a circular hole that is coaxial with the central axis O1. When the first bobbin 21 is inserted into the circular hole, the outer peripheral surface of the first bobbin 21 is joined to the first horizontal portion 61 and the first vertical wall portion 62.

[0035] The first vertical wall portion 62 has a cylindrical shape. A small radial gap is formed between the inner peripheral surface of the first vertical wall portion 62 and the outer peripheral surface of the first bobbin 21. An adhesive is poured into this gap.

[0036] The first inclined portion 63 has a shape that is inclined forward toward the outside in the radial direction. The first inclined portion 63 makes it easier to pour the adhesive that bonds the first bobbin 21 and the coupler 23 together.

[0037] The second horizontal portion 64 is a portion that extends radially outward from the front end of the first inclined portion 63 .

[0038] The second vertical wall portion 65 has a cylindrical shape. The inner edge portion 24a of the diaphragm 24 is joined to the outer circumferential surface of the second vertical wall portion 65. The avoidance portion 23a is formed by the first inclined portion 63, the second horizontal portion 64, and the second vertical wall portion 65. The avoidance portion 23a is provided to prevent interference between the coupler 23 and the second bobbin 31 when the speaker 10 is in operation. In other words, the avoidance portion 23a is a portion of the first vibrating portion 20 that is shaped to escape to the front side in order to prevent interference with the second bobbin 31.

[0039] The third horizontal portion 66 extends slightly radially outward from the rear end of the second vertical wall portion 65. The second inclined portion 67 has a shape that slopes rearward as it extends radially outward. The third vertical wall portion 68 extends slightly rearward from the rear end of the second inclined portion 67.

[0040] The fourth horizontal portion 69 is a portion that extends radially outward from the rear end of the third vertical wall portion 68. The fourth horizontal portion 69 constitutes the outer edge of the coupler 23. The elastic body 27A of the first damper 27 is bonded to the front surface of the fourth horizontal portion 69 with an adhesive or the like.

[0041] As shown in Fig. 4, the coupler 23 has two recesses 23b. The two recesses 23b are formed at positions symmetrical in the Y direction. Where the recesses 23b are formed, the front surface of the coupler 23 is recessed rearward or radially inward. Each recess 23b is formed in a region extending in the X direction when viewed from the +Z direction, which is the front side.

[0042] Specifically, the recess 23b has a first horizontal surface 23b1, a vertical surface 23b2, and a second horizontal surface 23b3. The first horizontal surface 23b1 is a surface formed by the front surface of the second horizontal portion 64 being recessed rearward, with its normal direction facing forward. The vertical surface 23b2 is a surface formed by the second vertical wall portion 65, the third horizontal portion 66, the second inclined portion 67, and the third vertical wall portion 68 being recessed radially inward, with its normal direction facing radially outward. The second horizontal surface 23b3 is a surface formed by the third horizontal portion 66, the second inclined portion 67, and the third vertical wall portion 68 being recessed rearward, with its normal direction facing forward. The second horizontal surface 23b3 is formed flush with the front surface of the fourth horizontal portion 69.

[0043] The coupler 23 is formed by insert molding using two relay members 23c as insert parts. The two relay members 23c are conductive members and are arranged at positions corresponding to the two recesses 23b. The two relay members 23c have the same configuration. The relay member 23c is a member formed by bending a long plate material. The relay member 23c has a first extending portion 23c1 extending in the axial direction and a second extending portion 23c2 extending in a direction perpendicular to the axial direction (X direction). The plate material constituting the relay member 23c is bent at a right angle at the rear end of the first extending portion 23c1, and the second extending portion 23c2 extends from that portion in the +X direction.

[0044] A part of the front end side of first extending portion 23c1 protrudes forward from first horizontal surface 23b1 of recess 23b of coupler 23, and wiring (not shown) connected to first coil 22 is connected to this part by soldering. In this way, because a part of the front end side of first extending portion 23c1 protrudes forward from first horizontal surface 23b1 of recess 23b, it is possible to reduce the front-to-rear dimension of first extending portion 23c1 while ensuring the front-to-rear dimension of the protruding part.

[0045] A portion of the front surface of the second extension portion 23c2 on the +X direction side is exposed at the front surface of the second horizontal surface 23b3 and the fourth horizontal portion 69 of the recess 23b of the coupler 23, and the inner connection portion 81a of the ribbon wiring 81 integrated with the elastic body 27A of the first damper 27 is joined to this portion by soldering.

[0046] (Second vibrating section 30) As shown in FIGS. 1 and 3, the second vibrating part 30 includes a second bobbin 31, a second coil 32, a second damper 37, a spacer 38, and a weight 39.

[0047] The second bobbin 31 has a cylindrical shape coaxial with the central axis O1. The second bobbin 31 has a larger diameter than the first bobbin . The second coil 32 is wound around the outer circumferential surface of the rear end portion of the second bobbin 31 . In the inoperative state (state in which the speaker 10 is not activated) shown in FIG. 1, the front end of the second bobbin 31 is located further forward than the rear end of the first bobbin 21.

[0048] The second damper 37 supports the second bobbin 31 relative to the frame 50 so that the second bobbin 31 can vibrate in the axial direction. The second damper 37 has a first elastic body 37A and a second elastic body 37B that are spaced apart from each other in the axial direction. The first elastic body 37A and the second elastic body 37B are both disk-shaped elastic bodies that have a circular hole at their center that is coaxial with the central axis O1 and extend radially outward from the inner edge that defines the circular hole, and have a corrugated shape. The first elastic body 37A and the second elastic body 37B have substantially the same configuration. Therefore, the cross-sectional shapes of the first elastic body 37A and the second elastic body 37B overlap when they are translated in the axial direction. A spacer 38 for maintaining the axial distance between the first elastic body 37A and the second elastic body 37B is provided on the outer edge of the second damper 37. The rear surface of the outer edge of the second elastic body 37B is joined to the frame 50. The inner edge of the first elastic body 37A and the inner edge of the second elastic body 37B are joined to the outer peripheral surface of the second bobbin 31.

[0049] Two strip-shaped wirings 82 (wiring, transmission paths) are integrated with the first elastic body 37A. Each strip-shaped wiring 82 is provided on the front side of the first elastic body 37A so as to follow the shape of the first elastic body 37A. That is, each strip-shaped wiring 82 has a wave-shaped shape. The two strip-shaped wirings 82 are disposed at positions symmetrical in the Y direction and extend parallel to each other along the X direction. The inner connection portion 82a of the strip-shaped wiring 82 is connected to a transmission path formed on the outer peripheral surface of the second bobbin 31.

[0050] Weight 39 is provided to increase the mass of the part that is supported and vibrates by second damper 37. By increasing the mass of the part that is supported and vibrates by second damper 37, the amplitude of second vibrating part 30 can be reduced while maintaining the effect of canceling out the vibration of the entire speaker 10 caused by second vibrating part 30. The weight 39 is annular and has a circular ring shape that follows the cylindrical shape of the second bobbin 31. The weight 39 is provided near the inner edge of the second damper 37. Specifically, the weight 39 is disposed between the first elastic body 37A and the second elastic body 37B near the inner edge of the second damper 37. As a result, the weight 39 is disposed so as to surround the second bobbin 31.

[0051] 6 is an enlarged perspective view of the weight 39. The weight 39 has two recesses 39a. The recesses 39a of the weight 39 increase the distance between the inner peripheral surface of the weight 39 and the outer peripheral surface of the second bobbin 31 in a portion of the circumferential direction where the recesses 39a are formed. The two recesses 39a are formed at positions facing each other across the central axis O1. One of the two recesses 39a is formed in a range that includes a position where the inner connection portions 82a of the two strip-shaped wirings 82 described above are connected to the transmission paths formed on the outer peripheral surface of the second bobbin 31.

[0052] Specifically, the weight 39 has a front surface 71, a rear surface 72, an outer surface 73, and an inner surface 74. The front surface 71 is a flat surface whose normal direction faces forward, and the rear surface 72 is a flat surface whose normal direction faces rearward. The outer surface 73 is a curved surface whose normal direction faces radially outward and is formed on a single circumference centered on the central axis O1 when viewed from the axial direction. The inner surface 74 has a first inner surface 74a corresponding to a circumferential position where the recessed portion 39a is not formed, and a second inner surface 74b corresponding to a circumferential position where the recessed portion 39a is formed. Two first inner surfaces 74a are formed, and two second inner surfaces 74b are formed. Both the first inner surface 74a and the second inner surface 74b are curved surfaces whose normal direction faces radially inward and are formed on an arc centered on the central axis O1 when viewed from the axial direction. The weight 39 also has connecting surfaces 74c that connect the first inner circumferential surface 74a and the second inner circumferential surface 74b. Two connecting surfaces 74c are formed for each second inner circumferential surface 74b. The two connecting surfaces 74c face in directions that face each other (the Y direction). In other words, the two connecting surfaces 74c are parallel to each other.

[0053] (Magnetic circuit 40) 1, the magnetic circuit 40 has a first magnetic member 41 (top plate), a first magnet 42, an intermediate magnetic member 43 (first yoke), a second magnet 44, and a second magnetic member 45 (second yoke). The magnetic circuit 40 is formed by stacking the second magnet 44, the intermediate magnetic member 43, the first magnet 42, and the first magnetic member 41 coaxially in this order, starting from the second magnetic member 45 that is located furthest to the rear. By configuring the magnetic circuits corresponding to the first vibrating part 20 and the second vibrating part 30 as a single magnetic circuit 40 and stacking the magnetic circuit 40 from the rear in this manner, assembly in the manufacturing process is improved.

[0054] The second magnetic member 45 has a disk-shaped bottom portion 45a, a cylindrical portion 45b extending forward from the outer edge of the bottom portion 45a, a columnar protrusion 45c protruding forward from the center of the bottom portion 45a, and a mounting flange 45d extending radially outward from the front end of the cylindrical portion 45b. The mounting flange 45d is attached to the frame 50. A recess 45a1 is provided on the rear surface of the bottom portion 45a.

[0055] The second magnet 44 is joined to the front surface of the protrusion 45c. The second magnet 44 has a cylindrical shape. The diameter of the second magnet 44 is larger than the diameter of the first magnet 42.

[0056] The intermediate magnetic member 43 is joined to the front surface of the second magnet 44. The intermediate magnetic member 43 has a disk-shaped bottom portion 43a, a cylindrical portion 43b standing forward from the periphery of the bottom portion 43a, and a columnar protrusion 43c protruding forward from the center of the bottom portion 43a.

[0057] The first magnet 42 is joined to the front surface of the protrusion 43c. The first magnet 42 has a cylindrical shape. The diameter of the first magnet 42 is approximately the same as the diameter of the protrusion 43c.

[0058] The first magnetic member 41 is joined to the front surface of the first magnet 42. The first magnetic member 41 has a cylindrical shape. The diameter of the first magnetic member 41 is slightly larger than the diameter of the first magnet 42.

[0059] The diameter of the bottom portion 43a of the intermediate magnetic member 43 is larger than the diameter of the cylindrical portion 43b. Therefore, the outer peripheral portion 43a1 of the bottom portion 43a protrudes radially outward beyond the outer peripheral surface of the cylindrical portion 43b. The outer peripheral portion 43a1 of the bottom portion 43a is referred to as the outer protruding portion 43a1. On the other hand, the front end of the cylindrical portion 45b of the second magnetic member 45 is positioned substantially in the same position as the front surface of the bottom portion 43a of the intermediate magnetic member 43 in the front-rear direction. Therefore, the outer protrusion 43a1 faces the front end of the cylindrical portion 43b of the second magnetic member 45 in the radial direction.

[0060] The front end of the cylindrical portion 43 b of the intermediate magnetic member 43 is located forward of the front surface of the first magnetic member 41 . An annular gap is formed between the inner circumferential surface of the cylindrical portion 43b of the intermediate magnetic member 43 and the outer circumferential surfaces of the first magnetic member 41, the first magnet 42, and the protruding portion 43c. Within this gap, a first magnetic gap G1 is formed between the outer circumferential surface of the first magnetic member 41 and the inner circumferential surface of the cylindrical portion 43b, and a magnetic field that is approximately uniform in the circumferential direction is generated in this gap.

[0061] The bottom 43a of the intermediate magnetic member 43, the second magnet 44, and the protrusion 45c of the intermediate magnetic member 43 are located inside the cylindrical portion 45b of the intermediate magnetic member 43. An annular gap is formed between the inner peripheral surface of the cylindrical portion 45b and the outer peripheral surfaces of the bottom 43a, the second magnet 44, and the protrusion 45c. Within this gap, a second magnetic gap G2 is formed by the outer peripheral surface of the bottom 43a (the outer peripheral surface of the outer protrusion 43a1) and the inner peripheral surface of the cylindrical portion 45b, and a magnetic field that is approximately uniform in the circumferential direction is generated in this gap. By adjusting the protrusion amount of the outer protrusion 43a1, the spacing of the second magnetic gap G2 can be narrowed, the magnetic flux passing through the second magnetic gap G2 can be increased, and the leakage magnetic flux can be reduced.

[0062] (Frame 50) The frame 50 has a first support portion 51 that supports the outer edge portion 25b of the edge 25, a second support portion 52 that supports the outer edge portion 27b of the first damper 27, and a third support portion 53 that supports the outer edge portion of the second damper 37. As shown in Fig. 7, the first support portion 51, the second support portion 52, and the third support portion 53 are all formed continuously on a circumference centered on the central axis O1. The first support portion 51, the second support portion 52, and the third support portion 53 are joined to the edge 25, the first damper 27, and the second damper 37 on their respective forward-facing surfaces. The first support portion 51 is located furthest forward, and the third support portion 53 is located furthest rearward. The first support portion 51 has the largest diameter, and the third support portion 53 has the smallest diameter.

[0063] The frame 50 has a first connecting portion 55 that connects the first support portion 51 and the second support portion 52. As shown in Fig. 7 , a plurality of first connecting portions 55 are provided, separated in the circumferential direction. Therefore, a plurality of first openings 59A are formed between the first support portion 51 and the second support portion 52.

[0064] The frame 50 has a second connecting portion 56 that connects the second support portion 52 and the third support portion 53. As shown in Fig. 7, a plurality of second connecting portions 56 are provided, separated in the circumferential direction. Therefore, a plurality of second openings 59B are formed between the second support portion 52 and the third support portion 53. The circumferential position at which the second connecting portion 56 is provided coincides with the first connecting portion 55.

[0065] The frame 50 has a fourth support portion 54 that supports the magnetic circuit 40. The thickness direction of the fourth support portion 54 is oriented in the axial direction. The frame 50 also has a third connecting portion 57 that connects the third support portion 53 and the fourth support portion 54. The third connecting portion 57 is formed continuously in the circumferential direction. Therefore, no opening is formed between the third support portion 53 and the fourth support portion 54.

[0066] Next, the relationship between the magnetic circuit 40 and the first and second vibrating parts 20 and 30 will be described.

[0067] A first coil 22 is disposed in the first magnetic gap G1. The first coil 22 is connected to a transmission path. The action of an electric signal from the transmission path and the magnetic field of the first magnetic gap G1 causes the first bobbin 21 to vibrate together with the first coil 22, which in turn vibrates the first vibrating part 20. This causes sound to be emitted. At this time, a first vibration force is generated in the speaker 10 in response to the vibration of the first vibrating part 20. This first vibration force causes the housing to which the speaker 10 is fixed to vibrate.

[0068] A second coil 32 is disposed in the second magnetic gap G2. The second coil 32 is connected to the same transmission path as the first coil 22, and the action of an electric signal from the transmission path and the magnetic field of the second magnetic gap causes the second bobbin 31 to vibrate together with the second coil 32, causing the second vibrating part 30 to vibrate. The first vibrating part 20 and the second vibrating part 30 are configured to operate in opposite phases to each other. Specifically, when the first vibrating part 20 is displaced forward, the second vibrating part 30 is displaced backward, and when the first vibrating part 20 is displaced backward, the second vibrating part 30 is displaced forward. The first vibrating part 20 and the second vibrating part 30 can be made to operate in opposite phases to each other by adjusting the magnetization direction of each magnet, the direction of current flow, and the winding direction of the coil.

[0069] <Action and effect> Next, the effects of this embodiment will be described.

[0070] 1, the speaker 10 includes a frame 50, a magnetic circuit 40, and a first vibrating part 20 that vibrates to produce sound. The first vibrating part 20 has a first bobbin 21, a first coil 22, a first damper 27, and a diaphragm 24. The first coil 22 and the first bobbin 21 are elastically supported by the first damper 27 relative to the frame 50, and the first coil 22 is driven in cooperation with the magnetic circuit 40, causing the diaphragm 24 to vibrate and produce sound.

[0071] Furthermore, in this embodiment, the speaker 10 further includes a second vibrating part 30 that vibrates to cancel out vibration of the entire speaker 10 caused by the first vibrating part 20. The second vibrating part 30 has a second bobbin 31, a second coil 32, and a second damper 37. This cancels out vibration of the first vibrating part 20 that is transmitted to the frame 50. This also suppresses the generation of unnecessary vibrations that are transmitted to the frame 50, thereby suppressing vibration of the speaker 10. As a result, deterioration in sound quality due to vibration of the speaker 10 is suppressed.

[0072] Incidentally, in the prior art where inner edge portion 24a of diaphragm 24 is directly joined to first bobbin 21, a large inclination may be provided near the inner edge portion of diaphragm 24 in order to ensure appropriate rigidity of diaphragm 24 and suppress reverse vibration. However, providing a large inclination near the inner edge portion of diaphragm 24 increases the height dimension (total height, front-to-rear dimension) of diaphragm 24, which is disadvantageous in making speaker 10 thinner. Therefore, in this embodiment, the first vibrating part 20 has a coupler 23. The inner edge part 24a of the diaphragm 24 is disposed radially outwardly spaced from the outer peripheral surface of the first bobbin 21, and the inner edge part 24a of the diaphragm 24 and the first bobbin 21 are connected by the coupler 23. That is, the area near the inner edge of the diaphragm in the above-described conventional technology is replaced with coupler 23. This makes it easier to ensure the rigidity of the member including coupler 23 and diaphragm 24 without increasing the height dimension of diaphragm 24. As a result, it is possible to reduce the thickness of speaker 10 while suppressing the reverse vibration of diaphragm 24.

[0073] In addition, in this embodiment, the coupler 23 includes an avoidance portion 23a that avoids interference with the second bobbin 31. Therefore, compared to an embodiment in which the coupler 23 does not include the avoidance portion 23a, the first vibrating portion 20 and the second vibrating portion 30 can be arranged closer to each other. As a result, the speaker 10 can be made thinner. In particular, in this embodiment, although not shown, when the first bobbin 21 and the second bobbin 31 are closest to each other in the front-rear direction, the front end of the second bobbin 31 is located within the avoidance portion 23a.

[0074] In addition, in this embodiment, the inner edge portion 27a of the first damper 27 is positioned radially outwardly spaced from the outer peripheral surface of the first bobbin 21, and the inner edge portion 27a of the first damper 27 and the first bobbin 21 are connected by a coupler 23. That is, the connection between the diaphragm 24 and the first bobbin 21 and the connection between the first damper 27 and the first bobbin 21 are realized by the coupler 23 . Therefore, the speaker 10 can be made thinner compared to a configuration in which the connection between the diaphragm 24 and the first bobbin 21 and the connection between the first damper 27 and the first bobbin 21 are realized separately at different positions in the front-to-rear direction.

[0075] In addition, in this embodiment, the inner edge portion 24a of the diaphragm 24 is located radially inward of the inner edge portion 27a of the first damper 27. Therefore, the first vibrating part 20 including the coupler 23, the diaphragm 24, and the first damper 27 can be easily assembled.

[0076] In this embodiment, the coupler 23 has a recess 23b corresponding to the position where the transmission path is to be arranged, as shown in Fig. 4. This makes it easy to arrange the transmission path.

[0077] 4, the coupler 23 is molded with a conductive relay member 23c as an insert. Therefore, the relay member 23c inserted into the coupler 23 can relay the transmission path connected to the first coil 22 and the transmission path connected to the outside of the speaker 10.

[0078] 1, the first vibrating part 20 has an edge 25 that elastically supports the outer edge portion 24b of the vibration plate 24. The outer edge portion 27b of the first damper 27 is located radially outward of the outer edge portion 24b of the vibration plate 24. Therefore, first damper 27 is located behind outer edge 24b of diaphragm 24, which prevents interference between outer edge 24b of diaphragm 24 and other components. This allows the distance in the front-to-rear direction between diaphragm 24 and first damper 27 to be set small, allowing speaker 10 to be made thinner.

[0079] However, since the first damper 27 and the second damper 37 are displaced in opposite directions, the volume of the space between the first damper 27 and the second damper 37 inside the speaker 10 varies greatly. Therefore, in this embodiment, the frame 50 has a second opening 59B (see FIG. 7) that connects the space between the first damper 27 and the second damper 37 inside the speaker 10 with the space outside the speaker 10. This allows air to escape from the space between the first damper 27 and the second damper 37 inside the speaker 10.

[0080] 1, coupler 23 has a vertical wall portion 65 against which inner edge portion 24a of diaphragm 24 abuts. Therefore, vertical wall portion 65 of coupler 23 acts as a guide, and diaphragm 24 can be positioned at a desired position relative to coupler 23.

[0081] In this embodiment, the magnetic circuit 40 includes a first magnet 42, a second magnet 44, a first magnetic member 41 attached to the first magnet 42, a second magnetic member 45 attached to the second magnet 44, and an intermediate magnetic member 43 attached to both the first magnet 42 and the second magnet 44. The intermediate magnetic member 43 forms a first magnetic gap G1 between itself and the first magnetic member 41, and also forms a second magnetic gap G2 between itself and the second magnetic member 45. Therefore, the intermediate magnetic member 43 can be used as a path for both the magnetic flux passing through the first magnetic gap G1 and the magnetic flux passing through the second magnetic gap G2, and the magnetic circuit 40 can be made thinner.

[0082] Furthermore, in this embodiment, the second vibrating section 30 has the weight 39. Therefore, compared to an embodiment in which the second vibrating section 30 does not have the weight 39, it is possible to reduce the amplitude of the second vibrating section 30 while maintaining the effect of canceling out the vibration of the entire speaker 10. As a result, it is possible to make the speaker 10 thinner.

[0083] Furthermore, in this embodiment, the second bobbin 31 protrudes forward (upward) relative to the weight 39. In other words, the weight 39 does not protrude forward relative to the second bobbin 31. Therefore, compared to an embodiment in which the weight 39 is disposed so as to be hooked onto the front end of the second bobbin 31, it is easier to make the speaker 10 thinner.

[0084] In this embodiment, the second damper 37 has two elastic bodies 37A and 37B. This improves the symmetry and linearity of movement of the second vibrating part 30 during vibration. The weight 39 is disposed between the two elastic bodies 37A and 37B. This prevents the weight 39 from adversely affecting the thinning of the speaker 10.

[0085] 6, in this embodiment, the weight 39 has a recess 39a in a part of the circumferential direction that increases the distance between the weight 39 and the second bobbin 31. Therefore, when soldering or the like is performed on the outer peripheral surface of the second bobbin 31, by providing the recess 39a corresponding to the location where the soldering is performed, it is possible to prevent a short circuit between the second bobbin 31 and the weight 39 due to solder residue, other metal parts, or the like.

[0086] 3, the second damper 37 has a first elastic body 37A that is integrated with the transmission path (strip wiring 82). Therefore, there is no need to provide a space for arranging the transmission path, which contributes to making the speaker 10 thinner.

[0087] (Second embodiment) FIG. 8 shows a speaker 110 according to the second embodiment.

[0088] In the second embodiment, the configuration of the second vibrating section 130 is different from that of the second vibrating section 30 of the first embodiment. The second vibrating part 130 has a second damper 137. The second damper 137 has a first elastic body 137A and a second elastic body 37B that are arranged to overlap in the vibration direction. The first elastic body 37A has a recessed portion 37A1 that is recessed in a direction approaching the second elastic body 37B in the vibration direction, and the weight 139 is arranged on the surface of the recessed portion 37A1 opposite to the second elastic body 37B. This eliminates the need to arrange the weight 39 between the first elastic body 137A and the second elastic body 37B, and makes it possible to suppress dimensional expansion of the second vibrating part 130 in the amplitude direction.

[0089] 〔supplementary explanation〕 Although the preferred embodiment of the present invention has been described in detail above, the present invention is not limited to the above embodiment.

[0090] The materials of each part of the first vibrating part 20 and the second vibrating part 30, 130 are not particularly limited. For example, the diaphragm 24, the first damper 27, the elastic bodies 37A, 37B, and the cap 26 can be made of various materials, such as paper, resin, metal, or a composite or ceramic material that combines these. The edge 25 can be made of a relatively highly elastic polymer material, such as rubber or resin. Furthermore, fiber materials may also be used as the materials of each part of the first vibrating part 20 and the second vibrating part 30, 130. Furthermore, the base materials of each part of the first vibrating part 20 and the second vibrating part 30, 130 may be coated with rubber or the like. The frame 50 and the spacer 38 can be made of resin, paper, or a non-magnetic metallic material.

[0091] The diameters and thicknesses of the components shown in the drawings are merely examples, and the components are not limited to these shapes and dimensions.

[0092] In the above embodiment, an example in which the coupler 23 is joined to one elastic body (elastic body 27A) has been described, but the present disclosure is not limited to this. The coupler may be joined to two or more elastic bodies. Furthermore, in the above embodiment, an example has been described in which the diaphragm 24 and the first damper 27 are joined to the coupler 23, but other components (for example, a cap) may also be joined to the coupler.

[0093] In the above embodiment, an example has been described in which the recess 23b is formed at a position corresponding to the entire transmission path provided in the coupler 23, but the recess of the present disclosure is not limited to this. The recess may be formed at least in part of the position where the transmission path is provided. Furthermore, when a relay component is provided in the coupler, the coupler does not need to have a recess.

[0094] In the above embodiment, an example has been described in which the coupler 23 is molded using the conductive relay component 23c as an insert component, but the relay component of the present disclosure is not limited to this. The relay component may be held in the coupler by a method other than insert molding.

[0095] Furthermore, the configuration of the weight 39 is not limited to that in the above embodiment. For example, the weight may be attached to the inner peripheral surface of the bobbin. Alternatively, the weight may be attached to the front end of the bobbin. The shape of the weight is not limited to annular, and may be polygonal or have a notch, for example. Alternatively, the weight may not have a recess. Alternatively, the weight may be in contact with the voice coil while being insulated.

[0096] Furthermore, the configuration of the second damper 37 is not limited to the above embodiment. For example, the second damper may have one elastic body or three or more elastic bodies. Alternatively, two elastic bodies may be attached to the frame by providing a step in the frame without providing the spacer 38.

[0097] FIG. 9 is a perspective view showing a weight 239 according to a modified example.

[0098] Weight 239 is generally annular (specifically, generally circular), but has a notch 39b formed at one location on the circumference, so it is arc-shaped and the ring is not connected. In other words, weight 239 has a generally annular shape with notch 39b at one location on the circumference.

[0099] The weight 239 is made of a metallic, non-magnetic material such as aluminum.

[0100] The weight 239 has a recess 39a. By having the recess 39a in the weight 239, the distance between the inner circumferential surface of the weight 239 and the outer circumferential surface of the second bobbin 31 is increased in a portion of the circumferential direction where the recess 39a is formed. The recess 39a is formed in a range including a position where the inner connection portions 82a (see FIG. 3) of the two strip-shaped wirings 82 described above connect to the transmission paths formed on the outer circumferential surface of the second bobbin 31. The position where the recess 39a is provided is on the opposite side of the central axis O1 of the speaker 10 (the central axis that is the vibration axis center of the second vibrating part 30) from the notch 39b.

[0101] The size of the notch 39b is set so that the center of gravity of the weight 239 is located on the central axis O1 of the speaker 10. Specifically, since the notch 39b is formed on the opposite side of the central axis O1 from the recess 39a, by setting the size of the notch 39b to an appropriate size, the center of gravity of the weight 239 can be brought closer to the central axis O1. This makes it possible to make the center of gravity of the weight 239 and the central axis O1 of the speaker 10 approximately coincident, that is, to make the center of gravity of the weight 239 and the central axis of the second vibrating part 30 approximately coincident, thereby suppressing rolling of the second vibrating part 30 and ensuring linearity of the vibration of the second vibrating part 30. The center of gravity of the weight 239 and the central axis of the second vibrating part 30 (the central axis O1 of the speaker 10) approximately coincident with each other is permissible to the extent that it does not interfere with the amplitude motion of the second vibrating part 30.

[0102] In the example shown in FIG. 9, the outer peripheral surface 73 and the inner peripheral surface 74 of the weight 239 extend in the shape of an arc centered on the central axis O1 of the speaker 10.

[0103] Next, the effects of the modified example will be described.

[0104] Manufacturing the speaker 10 requires a step of magnetizing the second magnet 44 of the magnetic circuit 40 (hereinafter referred to as the magnetizing step). The magnetizing step may be performed in a state where the magnetic circuit 40 and the second vibrating part 30 are assembled to the frame 50. If weight 239 were a complete ring, a current would flow in a circular pattern through weight 239 during the magnetizing process, generating a force that would unnecessarily act on weight 239. Therefore, in this modified example, weight 239 has a notch 39b. Therefore, during the magnetization process, a current is prevented from flowing in a circular pattern through weight 239, and a strong force is prevented from acting on weight 239.

[0105] In this modification, the weight 239 is made of a metal material, which makes it easy to ensure the mass of the weight 239 and the driving force of the second vibrating part 30.

[0106] Furthermore, if weight 239 is made of a magnetic material such as iron, weight 239 will be subjected to an unnecessary force from the magnetic field generated by magnetic circuit 40 . Therefore, in this modification, the weight 239 is made of a non-magnetic material such as aluminum. This prevents weight 239 from receiving unnecessary force from the magnetic field generated by magnetic circuit 40.

[0107] The disclosure of Japanese Patent Application No. 2023-004734, filed on January 16, 2023, is incorporated herein by reference in its entirety. [Explanation of symbols]

[0108] 10 Speakers 20 First vibration section 21 First bobbin 22 First coil 23 Coupler 23a Avoidance part 23b Recess 23c Relay member 24 Diaphragm 24a Inner edge 24b outer edge 25 Edge 27 First damper 27a Inner edge 27b outer edge 30 Second vibration section 31 Second bobbin 32 Second coil 37 Second damper 37A First Elastic Body 37B Second elastic body 39 Weight 39a Recess 39b Notch 40 Magnetic Circuit 50 frames 59B Second opening (opening) 65 Second vertical wall section (vertical wall section) 82 Band wiring (wiring) 110 Speaker 130 Second vibration section 137 Second damper 137A First Elastic Body 139 Weight 239 Weight G1 First magnetic gap G2 Second magnetic gap O1 center axis

Claims

1. A magnetic circuit, a first vibration section that vibrates to produce sound and includes a first bobbin, a first coil, a first damper, and a diaphragm; a second vibration section that vibrates to cancel out vibration of the entire speaker caused by the first vibration section, and that includes a second bobbin, a second coil, a second damper, and a weight; A speaker comprising: The magnetic circuit comprises: A first magnet; a first magnetic member attached to the first magnet; a first yoke attached to the first magnet and forming a first magnetic gap between the first yoke and the first magnetic member; a second yoke forming a second magnetic gap between itself and the first yoke, the weight is made of a non-magnetic conductive material, The weight has a substantially annular shape with a notch in a part of its circumference, The second damper has two elastic bodies, The weight is disposed between the two elastic bodies. Speaker.

2. A magnetic circuit, a first vibration section that vibrates to produce sound and includes a first bobbin, a first coil, a first damper, and a diaphragm; a second vibration section that vibrates to cancel out vibration of the entire speaker caused by the first vibration section, and that includes a second bobbin, a second coil, a second damper, and a weight; A speaker comprising: The magnetic circuit comprises: A first magnet; a first magnetic member attached to the first magnet; a first yoke attached to the first magnet and forming a first magnetic gap between the first yoke and the first magnetic member; a second yoke forming a second magnetic gap between itself and the first yoke, the weight is made of a non-magnetic conductive material, The weight has a substantially annular shape with a notch in a part of its circumference, the second damper has a first elastic body and a second elastic body that are arranged to overlap in the vibration direction, the first elastic body has a recessed portion recessed in a direction approaching the second elastic body in the vibration direction, The weight is disposed on a surface of the recess opposite to the second elastic body. Speaker.

3. A magnetic circuit, a first vibration section that vibrates to produce sound and includes a first bobbin, a first coil, a first damper, and a diaphragm; a second vibration section that vibrates to cancel out vibration of the entire speaker caused by the first vibration section, and that includes a second bobbin, a second coil, a second damper, and a weight; A speaker comprising: The magnetic circuit comprises: A first magnet; a first magnetic member attached to the first magnet; a first yoke attached to the first magnet and forming a first magnetic gap between the first yoke and the first magnetic member; a second yoke forming a second magnetic gap between itself and the first yoke, the weight is made of a non-magnetic conductive material, The weight has a substantially annular shape with a notch in a part of its circumference, The weight is disposed so as to surround the second bobbin, The weight has a recess in a part of its circumferential direction that increases the distance between the weight and the second bobbin. Speaker.

4. The center of gravity of the weight and the central axis of the second vibration part are substantially the same.

4. The speaker according to claim 3.

Citation Information

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