Plowing methods for separation of multilayer interlayers

By mechanically plowing the soft poly(vinyl butyral) layer from the stiff layer using heated devices, the process addresses the challenges of recyclability in multilayer interlayers, achieving effective separation and recovery of the skin layer for reuse.

WO2025064383A1 Publication Date: 2025-03-27SOLUTIA INC
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Patent Information

Application Number
PCT/US2024/047013
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-09-19
Filing Date
2024-09-17
Publication Date
2025-03-27

AI Technical Summary

Technical Problem

Multilayer interlayers, particularly those with soft and stiff poly(vinyl butyral) layers, pose challenges in recyclability due to differences in physicochemical properties, leading to incomplete mixing during extrusion and resulting in haze, which limits the content of recycled material.

Method used

The process involves mechanically plowing or scraping the soft poly(vinyl butyral) layer from the stiff poly(vinyl butyral) layer using heated plowing devices, allowing for the separation of layers and recovery of the skin layer for reuse in extrusion.

Benefits of technology

This method effectively separates the soft and stiff layers, enabling the recovery of the skin layer with minimal residue, thus enhancing the recyclability and reducing economic losses associated with the limited recyclability of multilayer interlayers.

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Abstract

Processes are disclosed for separating a soft poly(vinyl butyral) layer from a stiff poly(vinyl butyral) layer of a multilayer interlayer.
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