Method to calibrate, predict, and control stochastic defects in EUV lithography

The method addresses the inefficiencies in predicting and controlling stochastic defects in EUV lithography by using a processor to sort and normalize defect probabilities, reducing the need for extensive data and improving defect capture across complex layouts, thus enhancing yield and reducing costs.

WO2025072226A1 Publication Date: 2025-04-03KLA CORP
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Patent Information

Application Number
PCT/US2024/048250
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-09-24
Filing Date
2024-09-25
Publication Date
2025-04-03

AI Technical Summary

Technical Problem

Current methods for predicting and controlling stochastic defects in EUV lithography are inefficient due to the need for extensive experimental data and the impracticality of applying empirical models across complex design layouts.

Method used

A method involving a processor that receives an initial probability of stochastic defect occurrence, sorts defect locations by probability, determines a cumulative expected defect count, normalizes it, and selects defect locations above a threshold to capture potential stochastic defects, thereby optimizing defect prediction and control.

Benefits of technology

This approach reduces the need for extensive experimental data, allows for more efficient calibration of stochastic defect prediction models, and enables effective capture of potential defects across complex design layouts, thereby improving yield and reducing costs in semiconductor manufacturing.

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Abstract

An initial probability of occurrence of a stochastic defect over an inspection area of a workpiece is received. All locations of the stochastic defects are sorted by the initial probability of occurrence. A cumulative expected detect count is determined and the cumulative expected defect count is normalized to be a fraction of a total expected defect count. A number of defect locations is determined to capture potential stochastic defects above a threshold of total stochastic defects.
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