Assembling Battery Machines TRIZ Cases

Pre-seals partial separator regions to enable simultaneous cutting, reducing equipment complexity and manufacturing time.

Press tools shape separation film tent portions on stepped battery surfaces, preventing pouch interference and electrode misalignment during packaging.

A battery module supply channel guides filler material into a housing cavity after positioning, resolving uneven distribution and high assembly pressure issues.

An intermediary guide member prevents tab folding from gravity sagging, ensuring precise alignment and higher winding speeds.

Raised current collecting parts on integrated plates prevent fragile end deformation during stacking, ensuring high manufacturing precision.

A lead-acid battery formation plant uses an internal cold water reservoir to regulate tank temperature during charging phases.

A reciprocating coating die adjusts its position relative to a moving electrode current collector to deposit active material slurry with consistent thickness.

A folding mechanism stacks four electrode plates simultaneously in a single operation.

Capacitive sensing replaces optical methods blocked by aluminum foil, enabling inline detection of seal defects for reliable airtightness verification.

Deployable slides displace battery housings horizontally to eliminate friction and enable precise positioning without heavy-duty rollers.

High-frequency vibrations lower friction to insert cylindrical cells with reduced pressing force, preventing mechanical damage and spring-back.

An inductive foil detector uses oscillating circuit damping to count adjacent films.

A cylindrical-wound electrode body is pressed to flatten the structure while positioning the positive electrode end portion within the flat section.