Battery Isolation TRIZ Cases

An insulation unit with stepped gaskets prevents electrolyte leakage between the electrode terminal and cap plate, resolving electric short risks.

Mesh and non-flammable traps intercept sparks and absorb electrolyte, preventing thermal runaway propagation during gas venting.

Thermally conductive guide members transfer heat from pouch-type batteries while maintaining structural rigidity and electrical insulation.

A prismatic battery module uses a three-layer inter-battery separator to inhibit thermal damage between adjacent cells.

Insulating cut-off pads eliminate capacitive coupling between battery modules and metallic casings, preventing electric arcs that trigger thermal runaway.

Integrated cooling members reduce volume while improving heat dissipation for high-output vehicle batteries.

A cushion pad with convex extending portions concentrates pressing forces to maintain battery surface flatness.

A lock module with a cam mechanism displaces a flange part to press a seal against the power supply unit storage opening.

An inclined battery housing with an inward electrode and vent system prevents rainwater adhesion to electrical connections.

A battery magnetic shield routes flux away from the receiver using high permeability material.

Eutectic salt mixtures maintain liquid phase stability below -50°C to prevent solidification during battery thermal runaway events.

An elastic supporting piece applies force to a heat exchange piece, reducing thermal resistance between the component and battery module.

Rivets with elastomeric seals prevent electrolyte leaks and corrosion in vibrating alkaline battery boxes.

A battery array frame uses alternating rigid and flexible snap arms to secure cells within the structural body.

Insulative body secures detection leads to monitor adjacent cells, preventing electrical interference while maintaining measurement precision.

A vibration damping material biases the longest wire harness toward the module case, absorbing energy to suppress vibrating sounds during charging.

Fixing ribs in a battery holder case constrain cell position and guide wires, preventing displacement during vibration or shock events.

An integrated contact element merges mechanical, thermal, and electrical functions into one component to reduce system weight and assembly complexity.

Rotatable latches on stacking columns engage automatically to secure heavy battery cells, preventing interference and electrical shorts.

An elastic layer within a composite separator absorbs battery cell expansion, reducing stress on end plates while maintaining thermal insulation.

A protective shell with a sandwich construction distributes impact forces through an elastic intermediate layer.

A battery contact member integrates insulating and elastic components to maintain uniform thermal interface with cooling blocks.

Multi-partitioned battery cases transmit compressive forces across stacked cells, resolving manufacturing cost constraints while achieving high energy density.

A battery case uses an enveloped casting process to embed a high-rigidity reinforcing part within the abutting wall portion.

A battery uses a common contact plate to electrically connect rod cells while serving as a flat heat exchanger for thermal management.